REMOVAL AND INSTALLATION


Pre-removal Operation
  • Under Skid Plate and Engine Room Under Cover Front A and B Removal (Refer to GROUP 51 - Under Cover ).
  • Engine Coolant Draining (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).

 Post-installation Operation
  • Engine Coolant Refilling (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Under Skid Plate and Engine Room Under Cover Front A and B Installation (Refer to GROUP 51 - Under Cover ).




Removal steps


1.
 Vacuum hose connection


2.
 Exhaust gas recirculation valve connector


3.
 Cooling water line hose E


4.
 Cooling water line hose D


5.
 Cooling water line hose B


6.
 Cooling water line pipe B


7.
 Cooling water line hose A
<<A>>
8.
 EGR valve pipe B

>>B<<
 9.
 EGR valve pipe gasket

>>A<<
 10.
 EGR valve pipe A

>>A<<
 11.
 EGR valve pipe gasket
<<A>>
 >>A<<
 12.
 EGR valve assembly


13.
 EGR valve gasket


14.
 EGR cooler

REMOVAL SERVICE POINT

<<A>> EGR VALVE PIPE B/EGR VALVE ASSEMBLY REMOVAL
When the EGR pipe B and EGR valve assembly are removed, must prevent the condensate water, oil, coolant water is not applied to the EGR motor by using waste cloth.

INSTALLATION SERVICE POINTS

>>A<< EGR VALVE ASSEMBLY/EGR VALVE PIPE GASKET/EGR VALVE PIPE A INSTALLATION

1.Install each gasket with its projection being positioned as shown in the figure.
2.Temporarily tighten the EGR valve assembly to 1.3 ± 0.7 N·m.
3.Temporarily tighten EGR valve pipe A to 1.3 ± 0.7 N·m.

4.Tighten each mounting bolt to the specified torque in the order as shown in the figure.
Tightening torque: 20 ± 2 N·m

>>B<< EGR VALVE PIPE B GASKET INSTALLATION

Install each gasket with its projection being positioned as shown in the figure.