1.Turn back the carpet etc.
under the clutch pedal. |
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2.Measure the clutch pedal
clevis pin play (A). If the play is outside the standard
value,
go to Step 3. Standard value (A): 1 - 3 mm 3.Remove the clutch interlock switch (Refer to ![]() |
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5.Check that the height (B)
as well as the clearance (C) between the clutch pedal and
stopper
when the clutch is disengaged are within the standard
value. Standard value (B): 133.5 - 139 mm Standard value (C): 35 mm or more 6.If the clutch pedal play and height as well as the clearance between the clutch pedal and stopper when the clutch is disengaged are not within the standard value, the air intrusion into the hydraulic system may have occurred, or either the clutch master cylinder or the clutch release cylinder may have an abnormality. In this case, perform air bleeding, or check the clutch master cylinder or the clutch release cylinder, and replace if necessary. 7.Install the clutch interlock switch (Refer to ![]() 8.If the clutch pedal clevis pin play is not within the standard value, loosen the setting nut and move the pushrod to adjust. |
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9.After the adjustments,
confirm that the clutch pedal free play (measured at the
face of
the pedal pad) and the distance between the clutch pedal
(the face of the pedal pad) and the floorboard
when the clutch is disengaged are within the standard value
ranges. Standard value (D): 4 - 13 mm Standard value (C): 35 mm or more 10.If the measured free play and distance do not agree with the standard value ranges, it is probably the result of either air in the hydraulic system or a faulty master cylinder or clutch. Bleed the air, or disassemble and inspect the master cylinder or clutch. 11.Reinstall the carpet, etc. |