SERVICE SPECIFICATIONS


Item
Standard value
Limit
Transmission
Gear spline piece No.5 axial play mm
0 - 0.1
-
Clearance between the synchroniser ring and the gear mm
0.52 - 1.88
0.52
Counter shaft gear No.5
thrust clearance mm
0.10 - 0.35
0.35
radial clearance mm
0.015 - 0.068
0.068
inside diameter mm
38.015 - 38.040
38.040
Input shaft
Input shaft radial ball bearing axial play mm
0 - 0.1
-
clearance between the synchroniser ring and the 4th gear mm
0.70 - 1.70
0.70
Output shaft
Thrust clearance mm
1st gear
0.20 - 0.45
0.45
2nd gear
0.10 - 0.25
0.25
3rd gear
0.10 - 0.25
0.25
Radial clearance mm
1st gear
0.020 - 0.073
0.073
2nd gear
0.015 - 0.068
0.068
3rd gear
0.015 - 0.068
0.068
Transmission clutch hub No.1 axial play mm
0 - 0.1
-
Transmission clutch hub No.2 axial play mm
0 - 0.1
-
5th gear axial play mm
0 - 0.1
-
Clearance between the synchroniser ring and the each gear mm
1st gear
0.65 - 1.75
0.65
2nd gear
0.65 - 1.75
0.65
3rd gear
0.65 - 1.75
0.65
Clearance between the each sleeve and the shift fork mm
sleeve No.1
0.15 - 0.41
0.41
sleeve No.2
0.15 - 0.35
0.35
sleeve No.3
0.26 - 0.84
0.84
Output shaft outer shape of the needle roller bearing race mm
A
37.984 - 38.000
37.984
B
46.984 - 47.000
46.984
C
38.979 - 38.995
38.979
Output shaft flange thickness mm
-
4.800
Output shaft runout mm
-
0.015
Each gear inside diameter mm
1st gear
46.015 - 46.040
46.040
2nd gear
53.015 - 53.040
53.040
3rd gear
44.015 - 44.040
44.040
Counter shaft
Counter gear shaft cylindrical roller bearing axial play mm

0 - 0.1
-
Counter shaft outer shape of the needle roller bearing race mm
D
34.000 - 34.105
34.000
E
29.984 - 30.000
29.984
Reverse idler gear
Reverse idler gear radial clearance mm
0.040 - 0.082
0.082
Transfer
Countershaft gear end play mm
0 - 0.15
-
H-L clutch hub end play mm
0 - 0.08
-
Differential lock hub end play mm
0 - 0.08
-
Rear output shaft bearing to rear cover clearance mm
0.025 - 0.150
-
Input gear bearing axial play mm
0 - 0.06
-
Counter shaft gear bearing axial play mm
0 - 0.08
-
Rear output shaft bearing end play mm
0 - 0.08
-