INSPECTION



BACK-UP LAMP SWITCH



Check for the continuity between the connector terminals.
Switch condition
Connector terminals
Continuity
Switch end pressed
1 - 2
Conductive
Switch end released
1 - 2
Open

SYNCHRONISER SLEEVE AND HUB


1.Combine the synchroniser sleeve and hub, and check that they slide smoothly.
2.Check that the sleeve is free from damage at its inside splines ends.
3.Using the thickness gauge, check the clearance between the synchroniser ring and the gear.
Standard value: 0.52 - 1.88 mm
Limit: 0.52 mm

NEEDLE ROLLER BEARING


1.Combine the needle roller bearing with the shaft and gear, and check that it rotates smoothly without noise or play.
2.Check the needle roller bearing cage for deformation.

COUNTER SHAFT GEAR No.5



THRUST CLEARANCE


Inspect the thrust clearance of counter shaft gear No.5.
Standard value: 0.10 - 0.35 mm
Limit: 0.35 mm

RADIAL CLEARANCE


1.Fix the output shaft in a vice.
2.Inspect the radial clearance of counter shaft gear No.5.
Standard value: 0.015 - 0.068 mm
Limit: 0.068 mm

INSIDE DIAMETER



Using the cylinder gauge, check the inside diameter of the counter shaft gear No.5.
Standard value: 38.015 - 38.040 mm
Limit: 38.040 mm