DISASSEMBLY SERVICE POINTS |
<<A>> BEARING SLEEVE REMOVAL |
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1.Support the 2nd speed gear
on the special tool Bearing remover (MD998917) as
illustrated. 2.Remove the ball bearing sleeve using a press. |
<<B>> 3RD SPEED GEAR REMOVAL |
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1.Support the 3rd speed gear
on the special tool Bearing remover (MD998917) as
illustrated. 2.Remove the 3rd speed gear with synchronizer hub and sleeve using a press. |
REASSEMBLY SERVICE POINTS |
>>A<< 3RD-4TH SPEED SYNCHRONIZER SLEEVE/3RD-4TH SPEED SYNCHRONIZER HUB INSTALLATION |
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1.Assemble the synchronizer
hub and sleeve. Make sure that the hub and sleeve slide
smoothly. |
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2.Use special tools to
install the synchronizer hub and sleeve.
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>>B<< SYNCHRONIZER KEY/SYNCHRONIZER SPRING INSTALLATION |
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Install two synchronizer springs.
When installing the springs, Make sure that steps of
front and rear spring s are positioned on a synchronizer
key, but not on the same key. |
>>C<< SNAP RING INSTALLATION |
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Select and install the snap ring so
that the synchronizer hub end play may reach the standard
value. Standard value: 0 - 0.08 mm |
>>D<< 1ST-2ND SPEED SYNCHRONIZER HUB/ 1ST-2ND SPEED SYNCHRONIZER SLEEVE INSTALLATION |
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Assemble the synchronizer hub and
sleeve. Make sure that the hub and sleeve slide
smoothly. |
>>E<< BEARING SLEEVE INSTALLATION |
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Use special tools to install the
bearing sleeve.
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