DISASSEMBLY AND REASSEMBLY







Disassembly steps


1.
Needle roller bearing


2.
H-L clutch sleeve


3.
Spacer


4.
Snap ring


5.
Spacer


6.
Ball


7.
Centre differential assembly


8.
2WD & 4WD clutch sleeve


9.
2WD & 4WD clutch hub

>>B<<
10.
Synch key <V6M5A-1-A3ZA>

>>B<<
11.
Synch spring <V6M5A-1-A3ZA>


12.
Synch ring <V6M5A-1-A3ZA>


13.
Needle roller bearing


14.
Washer


15.
Washer


16.
Collar


17.
Snap ring
<<A>>
>>A<<
18.
Ball bearing


19.
Spacer


20.
Drive sprocket


21.
Bearing


22.
Washer


23.
Rear output shaft

DISASSEMBLY SERVICE POINTS



<<A>> BALL BEARING REMOVAL



1.Use special tool, Remover (MD998801), remove the ball bearing.
2.Press the rear output shaft with a press and remove the ball bearing.

REASSEMBLY SERVICE POINTS



>>A<< BALL BEARING INSTALLATION



1.Check the installation direction of the ball bearing, and put it on the rear output shaft.

2.Use special tools to install the ball bearing.

  • Installer(100) (MD998813)
  • Installer adapter(44) (MD998821)
3.Press the rear output shaft with a press and install the ball bearing.

>>B<< SYNCH SPRING/SYNCH KEY INSTALLATION



Install two synch springs. When installing the springs, Make sure that steps of front and rear spring s are positioned on a synch key, but not on the same key.