DISASSEMBLY AND REASSEMBLY



Disassembly steps
<<A>>
 >>F<<
 1.
 Self-locking nut
<<B>>
 >>E<<
 2.
 Companion flange


3.
 Bracket

>>D<<
 4.
 Extension housing

>>C<<
 5.
 Oil seal


6.
 Pin


7.
 Pin


8.
 Change shifter


9.
 Snap ring


10.
 Bracket

>>B<<
 11.
 M/T case rear

>>A<<
 12.
 Bushing


13.
 Pin

DISASSEMBLY SERVICE POINTS

<<A>> SELF-LOCKING NUT REMOVAL
Use special tool front hub & flange yoke holder (MB990767) to hold the companion flange, and then remove the companion flange self-locking nut.

<<B>> COMPANION FLANGE REMOVAL
Use special tools to remove the companion flange.

  • Side brg puller cup (MB990811)
  • Axle shaft puller (MB991292)

REASSEMBLY SERVICE POINTS

>>A<< BUSHING INSTALLATION
Use special tools to install the bushing.

  • Installer adaptor (MB990926)
  • Installer bar (MB990938)

>>B<< M/T CASE REAR INSTALLATION

1.Completely degrease the FIPG-applied surface so that water and oil including the old sealant cannot adhere to the surface coated with the sealant.
Never touch the degreased surface by hand.
2.
caution Squeeze the sealant out evenly to apply it in an unbroken, non-excessive quantity.
Apply the sealant to the M/T case rear.
Specified sealant: THREEBOND 1216 or equivalent

>>C<< OIL SEAL INSTALLATION
1.Apply the specified lubricant to the oil seal lip.
Specified lubricant: MITSUBISHI MOTORS GENUINE part No. 0101011 or equivalent
2.Use special tool install the oil seal.

  • Installer adaptor (MB990933)
  • Installer bar (MB990938)

>>D<< EXTENSION HOUSING INSTALLATION

1.Completely degrease the FIPG-applied surface so that water and oil including the old sealant cannot adhere to the surface coated with the sealant.
Never touch the degreased surface by hand.
2.
caution Squeeze the sealant out evenly to apply it in an unbroken, non-excessive quantity.
Apply the sealant to the extension housing.
Specified sealant: THREEBOND 1216 or equivalent

>>E<< COMPANION FLANGE INSTALLATION

1.Completely degrease the FIPG-applied surface so that water and oil including the old sealant cannot adhere to the surface coated with the sealant.
Never touch the degreased surface by hand.
2.
caution Squeeze the sealant out evenly to apply it in an unbroken, non-excessive quantity.
Apply the sealant to the companion flange.
Specified sealant: THREEBOND 1216 or equivalent

>>F<< SELF-LOCKING NUT INSTALLATION
1.
caution
  • Do not damage other parts.
  • Do not apply the excessive load to shaft.
Caulk into the overall output shaft groove.
2.Make sure of firmly caulking self-locking nut on the groove, after caulking.