REMOVAL AND INSTALLATION <4WD - 6B3>


Pre-removal Operation
  • Under Skid Plate and Engine Room Under Cover Removal (Refer to GROUP 51 - Under Cover .)
  • A/T Fluid Draining (Refer to .)
  • Front and Rear Propeller Shaft Removal (Refer to GROUP 25 - Propeller Shaft .)
  • Exhaust Centre Pipe Connection (Refer to GROUP 17 - Catalytic Converter)
  • Transmission Control Cable Connection Removal (Refer to .)
  • A/T Fluid Cooler Side Tube Assembly Removal (Refer to .)

 Post-installation Operation
  • A/T Fluid Cooler Side Tube Assembly Installation (Refer to .)
  • Transmission Control Cable Connection Installation (Refer to .)
  • Exhaust Centre Pipe Connection (Refer to GROUP 17 - Catalytic Converter)
  • Front and Rear Propeller Shaft Installation (Refer to GROUP 25 - Propeller Shaft .)
  • A/T Fluid Supplying (Refer to .)
  • Under Skid Plate and Engine Room Under Cover Installation (Refer to GROUP 51 - Under Cover .)




Removal steps


1.
 Heat protector (rear)


2.
 Breather pipe assembly


3.
 Harness connector connection


4.
 Transmission sub wiring harness


5.
 Drive plate cover

>>A<<
 6.
 Drive plate connecting bolts
<<A>>*
·
 Support the transmission and transfer assembly with a transmission jack


·
 No.2 crossmember and rear engine support insulator (Refer to GROUP 32 - Rear Engine Mounting .)
<<B>>*
·
 Starter mounting bolt
<<C>>*
·
 Supporting the engine (during removal)


7.
 Transmission assembly coupling bolt (engine side)


8.
 Transmission assembly coupling bolts


9.
 Transmission and transfer assembly


·
 Disconnect the transfer assembly from the automatic transmission assembly (Refer to Transfer Removal and Installation.)
note *: Refer to the basic edition Workshop Manual, GROUP 23A - Transmission Removal and Installation <4WD>.

INSTALLATION SERVICE POINT

>>A<< TRANSMISSION ASSEMBLY COUPLING BOLTS INSTALLATION
The sizes of the mounting bolts are different. So be sure not to confuse them.

Bolt
 d × l mm
A
 10 × 50
B
 10 × 60
C
 10 × 65