DISASSEMBLY AND REASSEMBLY



Disassembly steps


1.
 Bleeder cap


2.
 Bleeder


3.
 Clip


4.
 K-spring


5.
 Pad pin


6.
 Spring


7.
 Shim


8.
 Brake pad assembly


9.
 Boot ring


10.
 Piston boot


11.
 Piston
<<A>>
12.
 Piston seal
<<A>>
13.
 Sleeve bolt
<<B>>
14.
 Bushing


15.
 Sleeve


16.
 Pin boot


17.
 Inner caliper


18.
 Rear brake caliper assembly
note
  • Install the brake pad assembly (with wear indicator) to the inner side of the brake disc, making sure that the wear indicator is located on the bottom.
  • Service repair kit is available - refer to Parts Catalogue (CAPS) for details of kit content.

LUBRICATION POINTS




DISASSEMBLY SERVICE POINTS

<<A>> PISTON BOOT/PISTON REMOVAL

caution Blow air gradually to remove the pistons. The pistons will rush out if a force of air is applied suddenly.
Cover the caliper body outer side with a cloth or similar materials. Blow compressed air through the brake hose installation area to remove the piston and piston boot.

<<B>> PISTON SEAL REMOVAL

1.
caution Do not use a flat-tipped screwdriver or similar tool to remove the piston seal. These may damage the inner side of the cylinder.
Remove the piston seal with your finger tip.
2.Clean the piston surface and cylinder inner face with alcohol or specified brake fluid.
Brake fluid: DOT3 or DOT4