REMOVAL AND INSTALLATION


Pre-removal Operation
  • Engine Room Under Cover Removal (Refer to GROUP 51 - Under Cover ) <2WD>
  • Under Skid Plate and Engine Room Under Cover Removal (Refer to GROUP 51 - Under Cover ) <4WD>
  • Housing Tube, Front Differential Carrier and Differential Mounting Bracket Assembly Removal (Refer to GROUP 26 - Differential Carrier assembly ) <4WD>
  • Engine Oil Draining (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).

 Post-installation Operation
  • Engine Oil Refilling (Refer to GROUP 12 - On-vehicle Service, Engine Oil Replacement ).
  • Housing Tube, Front Differential Carrier and Differential Mounting Bracket Assembly Installation (Refer to GROUP 26 - Differential Carrier assembly ) <4WD>
  • Engine Room Under Cover Installation (Refer to GROUP 51 - Under Cover ) <2WD>
  • Under Skid Plate and Engine Room Under Cover Installation (Refer to GROUP 51 - Under Cover ) <4WD>




Removal steps


1.
 Battery wiring harness connection


2.
 Power steering oil pump bracket stay


3.
 Engine oil level gauge assembly


4.
 O-ring


5.
 Engine oil pan drain plug


6.
 Engine oil pan drain plug gasket


7.
 Bell housing cover
<<A>>
 >>A<<
 8.
 Engine oil pan


9.
 Engine oil pan strainer


10.
 Oil strainer gasket

REMOVAL SERVICE POINT

<<A>> ENGINE OIL PAN REMOVAL
1.Remove the engine oil pan mounting bolts.

2.Disconnect the steering column shaft assembly and the power steering gear box assembly. (Refer to GROUP 37 - Power Steering Gear Box and Linkage ).
3.Remove the mounting bolts of the power steering gear box and of the tube clamp, and hung the power steering gear box assembly using a wire or other similar material. (Refer to GROUP 37 - Power Steering Gear Box and Linkage ).

4.
caution Perform this slowly to avoid deformation of the engine oil pan flange.
Remove the engine oil pan using special tool oil pan FIPG cutter (MD998727).

INSTALLATION SERVICE POINTS

>>A<< ENGINE OIL PAN INSTALLATION
1.Remove sealant from the engine oil pan and cylinder block surfaces.

2.Apply a bead of the sealant to the cylinder block mating surface of the engine oil pan as shown.
Specified sealant: ThreeBond 1207F or equivalent
note Install the engine oil pan immediately after applying sealant.
3.
caution When inserting the engine oil pan to the cylinder block, pay attention not to allow the sealant applied to engine oil pan to contact other parts.
Install the engine oil pan to the cylinder block from the gap between the oil screen assembly and the crossmember that was secured when the engine oil pan was removed.

4.
caution After the installation, until a sufficient period of time (one hour or more) elapses, do not apply the oil or water to the sealant application area or start the engine.
Tighten the engine oil pan mounting bolts to the specified torque. Be careful when installing, as the engine oil pan mounting bolts (indicated in the illustration) have different lengths from the other bolts.
Tightening torque: 9.0 ± 3.0 N·m
5.Install the power steering gear box and of the tube clamp. (Refer to GROUP 37 - Power Steering Gear Box and Linkage ).
6.Connect the steering column shaft assembly and the power steering gear box assembly. (Refer to GROUP 37 - Power Steering Gear Box and Linkage ).