| Item |
Standard value |
Limit |
||
| Timing belt |
||||
| Timing belt B tension (Vibration frequency) Hz |
62 - 98 |
- |
||
| Auto-tensioner rod extension length (with timing belt installed) mm |
3.8 - 4.5 |
- |
||
| Auto-tensioner rod extension length (when free) mm |
12.0 |
- |
||
| Auto-tensioner rod retraction length (when pressed with force of 98 - 196 N) mm |
Less than 1 |
- |
||
| Rocker arms and camshaft |
||||
| Cam height mm |
Inlet |
37.39 |
36.89 |
|
| Exhaust |
36.83 |
36.33 |
||
| Cylinder head and valves |
||||
| Cylinder head bolt nominal length mm |
- |
99.4 |
||
| Cylinder head gasket surface warp mm |
Less than 0.03 |
0.2 |
||
| Cylinder head gasket surface grinding limit (including cylinder block grinding amount) mm |
- |
0.2 |
||
| Cylinder head overall height mm |
119.9 - 120.1 |
- |
||
| Valve margin mm |
Inlet |
1.0 |
0.5 |
|
| Exhaust |
1.2 |
0.7 |
||
| Valve stem diameter mm |
6.0 |
- |
||
| Valve height mm |
Inlet |
112.30 |
111.80 |
|
| Exhaust |
114.11 |
113.61 |
||
| Valve spring free height mm |
50.8 |
49.8 |
||
| Valve spring squareness |
2° or small |
4° |
||
| Valve stem-to-guide clearance mm |
Inlet |
0.02 - 0.05 |
0.10 |
|
| Exhaust |
0.04 - 0.07 |
0.15 |
||
| Valve spring load/height N/mm |
267 / 44.2 |
- |
||
| Valve seat contact width mm |
0.9 - 1.3 |
- |
||
| Valve guide inside diameter mm |
6.0 |
- |
||
| Valve guide press-in height mm |
13.7 - 14.3 |
- |
||
| Front case and oil pump |
||||
| Oil pump gear side clearance mm |
Drive gear |
0.08 - 0.14 |
- |
|
| Driven gear |
0.06 - 0.12 |
- |
||
| Piston and connecting rod |
||||
| Piston outside diameter mm |
86.5 |
- |
||
| Piston pin press-in load (at ambient temperature) N |
7,350 - 17,100 |
- |
||
| Connecting rod big end thrust clearance mm |
0.10 - 0.25 |
0.4 |
||
| Piston ring side clearance in ring groove mm |
No. 1 |
Vehicles for Thailand |
0.030 - 0.070 |
0.1 |
| Except vehicles for Thailand |
0.040 - 0.075 |
0.1 |
||
| No. 2 |
0.02 - 0.06 |
0.1 |
||
| Piston ring end gap mm |
No. 1 |
0.25 - 0.35 |
0.8 |
|
| No. 2 |
0.40 - 0.55 |
0.8 |
||
| Oil ring |
0.10 - 0.40 |
1.0 |
||
| Piston pin outside diameter mm |
22.0 |
- |
||
| Oil clearance at crankshaft pins mm |
0.018 - 0.045 |
0.1 |
||
| Crankshaft and cylinder block |
||||
| Crankshaft bearing cap bolt nominal length mm |
69.85 - 70.55 |
- |
||
| Crankshaft axial play mm |
0.05 - 0.25 |
0.40 |
||
| Crankshaft journal diameter mm |
57.0 |
- |
||
| Crankshaft pin diameter mm |
45.0 |
- |
||
| Oil clearance at crankshaft journals mm |
No. 1, 2, 4, 5 |
0.018 - 0.036 |
0.1 |
|
| No. 3 |
0.024 - 0.042 |
0.1 |
||
| Cylinder block gasket surface warp mm |
0.05 |
0.1 |
||
| Cylinder block gasket surface grinding limit (including cylinder head grinding amount) mm |
- |
0.2 |
||
| Cylinder block overall height mm |
290 |
- |
||
| Cylinder bore diameter mm |
86.5 |
- |
||
| Taper of cylinder mm |
Less than 0.01 |
- |
||
| Cylinder-to-piston clearance mm |
0.02 - 0.04 |
- |
||