REMOVAL AND INSTALLATION

Removal steps 1. Lower radiator pipe 2. O-ring 3. Water inlet fitting >>C<< 4. Thermostat >>B<< 5. Water by-pass fitting >>A<< 6. Water pipe >>A<< 7. O-ring >>A<< 8. O-ring 9. Thermostat housing >>A<< 10. Water inlet pipe >>A<< 11. O-ring 12. Water pump 13. Water pump gasket

caution Keep the O-ring free of oil or grease. 1.Attach a new O-ring to each end of the water inlet pipe. 2.Wet the O-ring with water. 3.Insert the front end of the pipe into the thermostat housing.

1.Apply a 3 mm diameter bead of sealant Three bond 1207F or equivalent to the groove as shown in the illustration. Specified sealant: Three bond 1207F or equivalent 2.Install the fitting quickly (within 15 minutes) while the sealant is wet and tighten the bolts to the specified torque of 23 ± 4 N·m. note After installation, keep the sealed area away from the coolant for approximately one hour.

1.Check that the rubber ring is free from damage and seated correctly in the thermostat flange. 2.Install the thermostat as shown in the illustration. The jiggle valve must be at the uppermost position.