REMOVAL AND INSTALLATION


<4G6>


Pre-removal Operation
  • Engine Coolant Draining (Refer to ).
  • Air Duct Removal (Refer to GROUP 15 - Air Cleaner ).

 Post-installation Operation
  • Air Duct Installation (Refer to GROUP 15 - Air Cleaner ).
  • Engine Coolant Refilling (Refer to ).




Removal steps


1.
 Radiator drain plug


2.
 O-ring


3.
 Radiator cap
<<A>>
 >>B<<
 4.
 Radiator upper hose
<<A>>
 >>B<<
 5.
 Radiator lower hose


6.
 Cover


7.
 Radiator shroud assembly
<<C>>
8.
 Radiator assembly


9.
 Radiator guard <2WD-Except high rider>

>>A<<
 10.
 Air guide panel <2WD-High rider, 4WD>


11.
 Condenser tank assembly

<4D5>


Pre-removal Operation
  • Engine Cover Removal (Refer to GROUP 11C - Engine Assembly ) <Vehicles with Intercooler>.
  • Engine Coolant Draining (Refer to ).
  • Air Duct Removal (Refer to GROUP 15 - Air Cleaner ).

 Post-installation Operation
  • Air Duct Installation (Refer to GROUP 15 - Air Cleaner ).
  • Engine Coolant Refilling (Refer to ).
  • A/T Fluid Supplying and Checking (Refer to GROUP 23A - On-vehicle Service, A/T Fluid Check ) <A/T>.
  • Engine Cover Installation (Refer to GROUP 11C - Engine Assembly ) <Vehicles with Intercooler>.




Removal steps


1.
 Radiator drain plug


2.
 O-ring


3.
 Radiator cap
<<A>>
 >>B<<
 4.
 Radiator upper hose
<<A>>
 >>B<<
 5.
 Radiator lower hose
<<B>>
·
 A/T fluid cooler hose and tube (Refer to GROUP 23A - A/T Fluid Cooler ) <A/T>.


6.
 Cover


7.
 Radiator shroud assembly
<<C>>
8.
 Radiator assembly


9.
 Radiator guard <2WD-Except high rider>

>>A<<
 10.
 Air guide panel <2WD-High rider, 4WD>


11.
 Condenser tank assembly

<4N1>


Pre-removal Operation
  • Engine Cover Removal (Refer to GROUP 11E - Engine Assembly ).
  • Engine Coolant Draining (Refer to ).

 Post-installation Operation
  • Engine Coolant Refilling (Refer to ).
  • A/T Fluid Supplying and Checking (Refer to GROUP 23A - On-vehicle Service, A/T Fluid Check ) <A/T>.
  • Engine Cover Installation (Refer to GROUP 11E - Engine Assembly ).




Removal steps


1.
 Radiator drain plug


2.
 O-ring


3.
 Radiator cap


4.
 By-pass hose
<<A>>
 >>B<<
 5.
 Radiator upper hose
<<A>>
 >>B<<
 6.
 Radiator lower hose
<<B>>
·
 A/T fluid cooler hose and tube (Refer to GROUP 23A - A/T Fluid Cooler ) <A/T>.


7.
 Cover


8.
 Radiator shroud assembly
<<C>>
9.
 Radiator assembly

>>A<<
 10.
 Air guide panel


11.
 Condenser tank assembly

REMOVAL SERVICE POINTS

<<A>> RADIATOR HOSE REMOVAL

Make mating marks on the radiator hose and the hose clip as shown to install them in the original position.

<<B>> A/T FLUID COOLER HOSE AND PIPE REMOVAL
Disconnect the hose from the radiator, and plug the hose and nipple of the radiator to prevent the entry of dust and dirt.

<<C>> RADIATOR ASSEMBLY REMOVAL
1.Remove the A/C condenser assembly mounting bolts (Refer to GROUP 55A - Condenser Assembly ).
2.Remove the radiator assembly from the vehicle.
3.After the radiator assembly is removed, tie the A/C condenser assembly to an adjacent component.

INSTALLATION SERVICE POINTS

>>A<< AIR GUIDE PANEL INSTALLATION
<4G6 (Some models), 4D5 (Some models)>
Install the air guide panel so that the discernment character "4N1 FRONT" comes to vehicles rear.
<4N1 (Some models)>
Install the air guide panel so that the discernment character "4N1 FRONT" comes to vehicles front.

>>B<< RADIATOR HOSE INSTALLATION

1.Insert the radiator hose until the protrusion of the pipe.
2.Align the mating marks on the radiator hose and hose clip.