REMOVAL AND INSTALLATION <4D5>


Pre-removal Operation
  • Under Skid Plate and Engine Room Under Cover Removal (Refer to GROUP 51 - Under Cover ).
  • Engine Coolant Draining (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Battery and Battery Box Removal (Refer to GROUP 54A - Battery ).

 Post-installation Operation
  • Battery and Battery Box Installation (Refer to GROUP 54A - Battery ).
  • Engine Coolant Refilling (Refer to GROUP 14 - On-vehicle Service, Engine Coolant Replacement ).
  • Under Skid Plate and Engine Room Under Cover Installation (Refer to GROUP 51 - Under Cover ).




Removal steps


1.
 Engine upper cover <vehicles with intercooler>


2.
 Wiring harness connection


3.
 Engine oil level gauge and guide assembly


4.
 O-ring


5.
 EGR valve

>>B<<
 6.
 EGR valve gasket


7.
 EGR pipe gasket


8.
 EGR pipe B


9.
 EGR pipe gasket


10.
 EGR pipe A

>>A<<
 11.
 EGR pipe gasket


12.
 EGR pipe gasket


13.
 Water hose


14.
 Heater piping hose connection


15.
 EGR cooler


16.
 EGR cooler bracket

INSTALLATION SERVICE POINTS

>>A<< EGR PIPE GASKET INSTALLATION

The projection on the EGR pipe gasket should be position as shown.

>>B<< EGR VALVE GASKET INSTALLATION

The projection on the EGR valve gasket should be position as shown.