CLUTCH PEDAL CHECK AND ADJUSTMENT

2.Measure the clutch pedal clevis pin play (A). If the play is outside the standard value, go to Step 3. Standard value (A): 1 - 3 mm 3.Remove the clutch switch (Refer to ).

4. caution Do not push in the master cylinder pushrod at this time, otherwise the clutch will not operate properly. If the clutch pedal height is not within the standard value, loosen the setting nut to adjust the clutch pedal height to the standard value and move the pushrod.

5.Check that the height (B) as well as the clearance (C) between the clutch pedal and stopper when the clutch is disengaged are within the standard value. Standard value (B): 117 - 122 mm <LHD> 133.5 - 139 mm <RHD> Standard value (C): 30 mm or more <LHD> 35 mm or more <RHD> 6.If the clutch pedal play and height as well as the clearance between the clutch pedal and stopper when the clutch is disengaged are not within the standard value, the air intrusion into the hydraulic system may have occurred, or either the clutch master cylinder or the clutch release cylinder may have an abnormality. In this case, perform air bleeding, or check the clutch master cylinder or the clutch release cylinder, and replace if necessary. 7.Install the clutch switch (Refer to ). 8.If the clutch pedal clevis pin play is not within the standard value, loosen the setting nut and move the pushrod to adjust.

9.After the adjustments, confirm that the clutch pedal free play (measured at the face of the pedal pad) and the distance between the clutch pedal (the face of the pedal pad) and the floorboard when the clutch is disengaged are within the standard value ranges. Standard value (A): 4 - 13 mm Standard value (C): 30 mm or more <LHD> 35 mm or more <RHD> 10.If the measured free play and distance do not agree with the standard value ranges, it is probably the result of either air in the hydraulic system or a faulty master cylinder or clutch. Bleed the air, or disassemble and inspect the master cylinder or clutch. 11.Reinstall the carpet, etc.