REMOVAL AND INSTALLATION


caution Do not apply grease or lubricant to the switch and the switch installation section to avoid malfunction of the switch. In addition, do not use gloves which have grease on them.
Pre-removal Operation
  • Instrument Panel Lower Assembly Removal (Refer to GROUP 52A - Instrument Lower Panel ) <Vehicles without Knee air bag module>.
  • Knee Air Bag Module Removal (Refer to GROUP 52B - Knee Air Bag Module ) <Vehicles with Knee air bag module>.

 Post-installation Operation
  • Knee Air Bag Module Installation (Refer to GROUP 52B - Knee Air Bag Module ) <Vehicles with Knee air bag module>.
  • Instrument Panel Lower Assembly Installation (Refer to GROUP 52A - Instrument Lower Panel ) <Vehicles without Knee air bag module>.
  • Clutch Pedal Adjustment (Refer to ).




Removal steps


1.
 Snap pin


2.
 Clevis pin


3.
 Bushing


·
 Clutch master cylinder assembly (Refer to ) <RHD>


·
 Junction block mounting nut (Refer to GROUP 54A - ETACS-ECU .) <LHD>


4.
 Clutch master cylinder assembly mounting nut <LHD>


5.
 Clutch pedal assembly


6.
 Clutch switch <4D5 (High rider, 4WD), 4N15, 4G64 (Vehicles with keyless operation system, cruise control system)>


7.
 Clutch interlock switch


8.
 Return spring <Except 4D5 (High rider, 4WD), 4N15>


9.
 Return spring <4D5 (High rider, 4WD), 4N15>


10.
 Bushing <4D5 (High rider, 4WD), 4N15>


11.
 Pedal stopper


12.
 Pedal pad

>>A<<
 13.
 Stopper

INSTALLATION SERVICE POINT

>>A<< STOPPER INSTALLATION
1.Insert the stopper straight into the stud bolt of the body.
Shall not insert the dash pad between stopper and body panel.
2.Install the stopper securely by turning it clockwise until its underside contacts with the body panel.
3.After the installation, slightly pull the stopper by hand to check that it cannot be removed easily (appropriate holding power: 100N or more).