Code No. C1430: Transfer position SW <Super select 4WD>




OPERATION


System voltage is applied to the each transfer actuator from the transfer-ECU.

DIAGNOSIS CODE SET CONDITIONS




PROBABLE CAUSES




DIAGNOSIS PROCEDURE


STEP 1. M.U.T.-III diagnosis code


Check if diagnosis code is set in the transfer-ECU.

Q. Is the diagnosis code set?

Troubleshoot the transfer-ECU. Refer to .
Go to Step 2.

STEP 2. Resistance measurement at the transfer actuator connector (earth terminal).


(1)Disconnect the connector, and measure at the wiring harness side.
(2)Measure the resistance between the transfer actuator connector (earth terminal) and body earth.
(3)OK: Continuity exists (2 Ω or less)

Q. Is the check result normal?

Go to Step 4.
Go to Step 3.

STEP 3. Check of open circuit in earth line between the transfer actuator connector and body earth.


Q. Is the check result normal?

Go to Step 4.
Repair the connector(s) or wiring harness.

STEP 4. Voltage measurement at transfer actuator connector (Transfer limit switch 1 terminal).


(1)Ignition switch: ON
(2)Disconnect the connector, and measure at the wiring harness side.
(3)Check the voltage between the transfer actuator connector (Transfer limit switch 1 terminal) and body earth.
OK: System voltage

Q. Is the check result normal?

Go to Step 6.
Go to Step 5.

STEP 5. Check of short to earth, and open circuit in TL1 line between transfer-ECU and transfer actuator connector.


Q. Is the check result normal?

Go to Step 6.
Repair the connector(s) or wiring harness.

STEP 6. Voltage measurement at transfer actuator connector (Transfer limit switch 2 terminal).


(1)Ignition switch: ON
(2)Disconnect the connector, and measure at the wiring harness side.
(3)Check the voltage between the transfer actuator connector (Transfer limit switch 2 terminal) and body earth.
OK: System voltage

Q. Is the check result normal?

Go to Step 8.
Go to Step 7.

STEP 7. Check of short to earth, and open circuit in TL2 line between transfer-ECU and transfer actuator connector.


Q. Is the check result normal?

Go to Step 8.
Repair the connector(s) or wiring harness.

STEP 8. Voltage measurement at transfer actuator connector (Transfer limit switch 3 terminal).


(1)Ignition switch: ON
(2)Disconnect the connector, and measure at the wiring harness side.
(3)Check the voltage between the transfer actuator connector (Transfer limit switch 3 terminal) and body earth.
OK: System voltage

Q. Is the check result normal?

Go to Step 10.
Go to Step 9.

STEP 9. Check of short to earth, and open circuit in TL3 line between transfer-ECU and transfer actuator connector.


Q. Is the check result normal?

Go to Step 10.
Repair the connector(s) or wiring harness.

STEP 10. Voltage measurement at transfer actuator connector (4L detection switch terminal).


(1)Ignition switch: ON
(2)Disconnect the connector, and measure at the wiring harness side.
(3)Check the voltage between the transfer actuator connector (4L detection switch terminal) and body earth.
OK: System voltage

Q. Is the check result normal?

Go to Step 12.
Go to Step 11.

STEP 11. Check of short to earth, and open circuit in 4WD line between transfer-ECU and transfer actuator connector.


Q. Is the check result normal?

Go to Step 12.
Repair the connector(s) or wiring harness.

STEP 12. Voltage measurement at transfer actuator connector (High-Low limit switch 1 terminal).


(1)Ignition switch: ON
(2)Disconnect the connector, and measure at the wiring harness side.
(3)Check the voltage between the transfer actuator connector (High-Low limit switch 1 terminal) and body earth.
OK: System voltage

Q. Is the check result normal?

Go to Step 14.
Go to Step 13.

STEP 13. Check of short to earth, and open circuit in HL1 line between transfer-ECU and transfer actuator connector.


Q. Is the check result normal?

Go to Step 14.
Repair the connector(s) or wiring harness.

STEP 14. Voltage measurement at transfer actuator connector (High-Low limit switch 2 terminal).


(1)Ignition switch: ON
(2)Disconnect the connector, and measure at the wiring harness side.
(3)Check the voltage between the transfer actuator connector (High-Low limit switch 2 terminal) and body earth.
OK: System voltage

Q. Is the check result normal?

Go to Step 16.
Go to Step 15.

STEP 15. Check of short to earth, and open circuit in HL2 line between transfer-ECU and transfer actuator connector.


Q. Is the check result normal?

Go to Step 16.
Repair the connector(s) or wiring harness.

STEP 16. Check of short to power supply circuit in TL1 line between transfer-ECU and transfer actuator connector.


Q. Is the check result normal?

Go to Step 17.
Repair the connector(s) or wiring harness.

STEP 17. Check of short to power supply circuit in TL2 line between transfer-ECU and transfer actuator connector.


Q. Is the check result normal?

Go to Step 18.
Repair the connector(s) or wiring harness.

STEP 18. Check of short to power supply circuit in TL3 line between transfer-ECU and transfer actuator connector.


Q. Is the check result normal?

Go to Step 19.
Repair the connector(s) or wiring harness.

STEP 19. Check of short to power supply circuit in 4WD line between transfer-ECU and transfer actuator connector.


Q. Is the check result normal?

Go to Step 20.
Repair the connector(s) or wiring harness.

STEP 20. Check of short to power supply circuit in HL1 line between transfer-ECU and transfer actuator connector.


Q. Is the check result normal?

Go to Step 21.
Repair the connector(s) or wiring harness.

STEP 21. Check of short to power supply circuit in HL2 line between transfer-ECU and transfer actuator connector.


Q. Is the check result normal?

Go to Step 22.
Repair the connector(s) or wiring harness.

STEP 22. Check whether the diagnosis code is set again.


Check again if the diagnosis code is set in the transfer-ECU.
(1)Erase the diagnosis code.
(2)Turn the ignition switch to the "LOCK" (OFF) position once, and then turn it to the ON position again.
(3)Check that diagnosis code is not set again.

Q. Is diagnosis code set?

Go to Step 31.
Go to Step 23.

STEP 23. Drive mode-selector "2H" position check.


(1)Raise the vehicle.
(2)Turn the ignition switch to the "LOCK" (OFF) position.
(3)Turn the drive mode-selector to the "2H" position.
(4)Turn the ignition switch to the ON position.
(5)Check again if the diagnosis code is set in the transfer-ECU.

Q. Is diagnosis code set?

Go to Step 31.
Go to Step 24.

STEP 24. M.U.T.-III data list


Use the transfer-ECU service data to check the signals related to the operation of drive mode-selector.
Item No.
Item name
Normal condition
28
T/F limit switch 1
ON
29
T/F limit switch 2
OFF
30
T/F limit switch 3
ON
31
H/L limit switch 1
OFF
32
H/L limit switch 2
ON
33
Center diff lock position switch
OFF
OK: Normal condition are displayed.

Q. Are the check result normal?

Go to Step 25.
Go to Step 31.

STEP 25. Drive mode-selector "4H" position check.


(1)Raise the vehicle.
(2)Turn the ignition switch to the "LOCK" (OFF) position.
(3)Turn the drive mode-selector to the "4H" position.
(4)Turn the ignition switch to the ON position.
(5)Check again if the diagnosis code is set in the transfer-ECU.

Q. Is diagnosis code set?

Go to Step 31.
Go to Step 26.

STEP 26. M.U.T.-III data list


Use the transfer-ECU service data to check the signals related to the operation of drive mode-selector.
Item No.
Item name
Normal condition
28
T/F limit switch 1
ON
29
T/F limit switch 2
ON
30
T/F limit switch 3
OFF
31
H/L limit switch 1
OFF
32
H/L limit switch 2
ON
33
Center diff lock position switch
OFF
OK: Normal condition are displayed.

Q. Are the check result normal?

Go to Step 27.
Go to Step 31.

STEP 27. Drive mode-selector "4HLc" position check.


(1)Raise the vehicle.
(2)Turn the ignition switch to the "LOCK" (OFF) position.
(3)Turn the drive mode-selector to the "4HLc" position.
(4)Turn the ignition switch to the ON position.
(5)Depress the clutch pedal <M/T> or the selector lever to the N position <A/T>.
(6)Check again if the diagnosis code is set in the transfer-ECU.

Q. Is diagnosis code set?

Go to Step 31.
Go to Step 28.

STEP 28. M.U.T.-III data list


Use the transfer-ECU service data to check the signals related to the operation of drive mode-selector.
Item No.
Item name
Normal condition
28
T/F limit switch 1
OFF
29
T/F limit switch 2
ON
30
T/F limit switch 3
ON
31
H/L limit switch 1
OFF
32
H/L limit switch 2
ON
33
Center diff lock position switch
ON
OK: Normal condition are displayed.

Q. Are the check result normal?

Go to Step 29.
Go to Step 31.

STEP 29. Drive mode-selector "4LLc" position check.


(1)Raise the vehicle.
(2)Turn the ignition switch to the "LOCK" (OFF) position.
(3)Turn the drive mode-selector to the "4L" position.
(4)Turn the ignition switch to the ON position.
(5)Depress the clutch pedal <M/T> or the selector lever to the N position <A/T>.
(6)Check again if the diagnosis code is set in the transfer-ECU.

Q. Is diagnosis code set?

Go to Step 31.
Go to Step 30.

STEP 30. M.U.T.-III data list


Use the transfer-ECU service data to check the signals related to the operation of drive mode-selector.
Item No.
Item name
Normal condition
28
T/F limit switch 1
OFF
29
T/F limit switch 2
ON
30
T/F limit switch 3
ON
31
H/L limit switch 1
ON
32
H/L limit switch 2
OFF
33
Center diff lock position switch
ON
OK: Normal condition are displayed.

Q. Are the check result normal?

The trouble can be an intermittent malfunction (Refer to GROUP 00 - How to use Troubleshooting/inspection Service Points - How to Cope with Intermittent Malfunction ).
Go to Step 31.

STEP 31. Transfer actuator check.


(1)Disconnect the transfer actuator connector, and measure at the transfer actuator side.
(2)Measure the resistance between the transfer actuator connector (transfer limit switch 1 terminal) and transfer actuator connector (earth terminal).
ON: Continuity exists (2 Ω or less)
OFF: No continuity
(3)Measure the resistance between the transfer actuator connector (transfer limit switch 2 terminal) and transfer actuator connector (earth terminal).
ON: Continuity exists (2 Ω or less)
OFF: No continuity
(4)Measure the resistance between the transfer actuator connector (transfer limit switch 3 terminal) and transfer actuator connector (earth terminal).
ON: Continuity exists (2 Ω or less)
OFF: No continuity
(5)Measure the resistance between the transfer actuator connector (4L detection switch terminal) and transfer actuator connector (earth terminal).
ON: Continuity exists (2 Ω or less)
OFF: No continuity
(6)Measure the resistance between the transfer actuator connector (High-Low limit switch 1 terminal) and transfer actuator connector (earth terminal).
ON: Continuity exists (2 Ω or less)
OFF: No continuity
(7)Measure the resistance between the transfer actuator connector (High-Low limit switch 2 terminal) and transfer actuator connector (earth terminal).
ON: Continuity exists (2 Ω or less)
OFF: No continuity
(8)Check whether the following table is satisfied.
Item
Abnormal condition
Transfer limit switch 1
OFF
OFF
ON
OFF
ON or OFF
Transfer limit switch 2
ON
OFF
OFF
OFF
ON or OFF
Transfer limit switch 3
ON
OFF
OFF
ON
ON or OFF
H/L limit switch 1
ON or OFF
ON or OFF
ON or OFF
ON or OFF
OFF
H/L limit switch 2
ON or OFF
ON or OFF
ON or OFF
ON or OFF
OFF
Center diff lock position switch
OFF
ON or OFF
ON or OFF
ON or OFF
ON or OFF

Q. Are the check result Abnormal?

Replace the transfer actuator.
Go to Step 32.

STEP 32. Check whether the diagnosis code is set again.


Check again if the diagnosis code is set in the transfer-ECU.
(1)Erase the diagnosis code.
(2)Turn the ignition switch from "LOCK" (OFF) position to "ON" position.
(3)Check that the diagnosis code is set again.

Q. Is the diagnosis code set?

Replace the transfer-ECU (Refer to ).
The trouble can be an intermittent malfunction (Refer to GROUP 00 - How to use Troubleshooting/inspection Service Points - How to Cope with Intermittent Malfunction ).