DISASSEMBLY AND REASSEMBLY

Disassembly steps 1. Vehicle speed sensor <4G6 (vehicles without ABS) and 4D5> 2. Sleeve clamp <4G6 (vehicles without ABS) and 4D5> >>Z<< 3. Speedometer gear <4G6 (vehicles without ABS) and 4D5> 4. Back-up lamp switch 5. Gasket 6. Steel ball 7. Harness bracket 8. Extension housing cover 9. Extension housing gasket 10. Stopper bracket 11. Return spring >>Y<< 12. Special bolt 13. Resistance spring 14. Steel ball 15. Neutral return plunger seal plug 16. Spring 17. Neutral return plunger (A) 18. Neutral return plunger (B) 19. Cord fastener 20. Corrugate clip bracket <<A>> >>X<< 21. Extension housing

Disassembly steps >>W<< 22. Under cover >>V<< 23. Snap ring >>V<< 24. Mainshaft rear bearing >>V<< 25. Snap ring >>U<< 26. Plug >>T<< 27. Spring 28. Steel ball >>S<< 29. Spring pin >>R<< 30. Spring pin 31. Spring pin 32. OD-R shift rail 33. 3RD-4TH speed shift rail 34. Interlock plunger >>Q<< 35. OD-R shift fork <<B>> >>P<< 36. Countershaft lock nut <<C>> >>O<< 37. Countershaft rear bearing <<D>> >>N<< 38. Countershaft overdrive gear >>N<< 39. 1ST-2ND Speed shift rail

Disassembly steps <<E>> >>M<< 40. Mainshaft lock nut 41. Counter reverse gear 42. Spacer <<F>> >>L<< 43. Bearing sleeve 44. Needle bearing 45. Overdrive gear 46. Synchroniser ring >>K<< 47. OD-R synchroniser sleeve >>K<< 48. Synchroniser spring <<F>> >>K<< 49. OD-R synchroniser hub >>K<< 50. Synchroniser key <<F>> 51. Reverse gear 52. Needle bearing 53. Split pin 54. Slotted nut >>I<< 55. Thrust washer 56. Reverse idler gear 57. Needle bearing 58. Bolt 59. Reverse idler gear shaft 60. Bolt 61. Rear bearing retainer

Disassembly steps >>H<< 62. Front bearing retainer 63. Oil guide >>G<< 64. Oil seal >>F<< 65. Spacer <<G>> >>E<< 66. Countershaft centre bearing >>D<< 67. Bearing sleeve <<H>> >>C<< 68. Mainshaft centre bearing >>B<< 69. Snap ring 70. Snap ring <<I>> >>A<< 71. Maindrive gear bearing 72. Maindrive gear 73. 3RD-4TH Speed shift fork 74. 1ST-2ND Speed shift fork 75. Mainshaft front bearing 76. Synchroniser ring <<J>> 77. Countershaft 78. Mainshaft 79. Transmission case