DISASSEMBLY AND REASSEMBLY

Disassembly steps 1. 4WD operation detection switch 2. Gasket 3. High range/Low range detection switch 4. Gasket 5. Steel ball 6. Poppet spring plug >>O<< 7. Spring 8. Steel ball 9. Poppet spring plug >>O<< 10. Spring 11. Steel ball 12. Seal plug 13. Poppet spring plug 14. Plug 15. Vehicle speed sensor <4G6 (vehicles without ABS) and 4D5> 16. Speedometer sleeve clamp <4G6 (vehicles without ABS) and 4D5> >>N<< 17. Speedometer driven gear sleeve assembly <4G6 (vehicles without ABS) and 4D5>

Disassembly steps 18. Side cover 19. Side cover gasket 20. Poppet spring plug 21. Connector bracket 22. Harness bracket >>M<< 23. Rear cover >>L<< 24. Spacer 25. Snap ring 26. Dust seal cover >>K<< 27. Oil seal >>J<< 28. Spring pin

Disassembly steps <<A>> >>J<< 29. H-L shift rail 30. Harness bracket 31. Harness bracket 32. Harness bracket >>I<< 33. Chain cover >>I<< 34. Interlock plunger 35. Wave spring 36. Lock plate <<B>> 37. Counter gear shaft 38. O-ring >>H<< 39. Counter gear >>G<< 40. Thrust washer >>G<< 41. Thrust washer 42. Needle bearing 43. Bearing spacer 44. Snap ring 45. Spring retainer 46 Return spring >>F<< 47. Spring pin 48. 2-4WD shift rail 49. Distance piece 50. 2-4WD shift lug <<C>> >>E<< 51. Rear output shaft <<C>> >>E<< 52. Chain <<C>> >>E<< 53. Front output shaft 54. 2-4WD shift fork 55. H-L shift fork 56. H-L shift sleeve 57. Needle bearing

Disassembly steps >>D<< 58. Snap ring 59. Input gear >>C<< 60. Oil seal 61. Baffle plate 62. Dust seal guide >>B<< 63. Oil seal >>A<< 64. Oil seal 65. Transfer case