DISASSEMBLY AND REASSEMBLY







Disassembly steps


1.
4WD operation detection switch


2.
Gasket


3.
High range/Low range detection switch


4.
Gasket


5.
Steel ball

>>N<<
6.
Plug

>>S<<
7.
Spring


8.
Steel ball

>>N<<
9.
Plug

>>S<<
10.
Spring


11.
Steel ball

>>N<<
12.
Plug

>>N<<
13.
Plug

>>N<<
14.
Plug


15.
Vehicle speed sensor


16.
Speedometer sleeve clamp

>>R<<
17.
Speedometer driven gear sleeve assembly




Disassembly steps


18.
Bracket

>>Q<<
19.
Transfer case plate

>>P<<
20.
Counter shaft

>>O<<
21.
Spacer


22.
Sealing cap


23.
Needle bearing

>>N<<
24.
Plug


25.
Filler plug


26.
Drain plug


27.
Connector bracket


28.
Harness bracket

>>M<<
29.
Rear cover

>>L<<
30.
Oil cover

>>K<<
31.
Spacer


32.
Dust seal cover

>>J<<
33.
Oil seal

>>I<<
34.
Spring pin




Disassembly steps
<<A>>
>>H<<
35.
H-L shift rail


36.
H-L shift fork

>>G<<
37.
H-L clutch sleeve


38.
Harness bracket


39.
Harness bracket


40.
Harness bracket

>>F<<
41.
Chain cover


42.
Interlock plunger


43.
Wave spring

>>E<<
44.
Snap ring

>>D<<
45.
H-L clutch hub


46.
Low speed gear


47.
Needle bearing
<<B>>
>>C<<
48.
Rear output shaft
<<B>>
>>C<<
49.
Chain
<<B>>
>>C<<
50.
Front output shaft


51.
2-4WD shift fork


52.
Snap ring


53.
Spring retainer


54.
Return spring


55.
2-4WD shift lug and shift rail assembly

>>B<<
56.
Spring pin


57.
2-4 WD shift lug


58.
Spacer


59.
2-4WD shift rail


60.
Dust seal guard

>>A<<
61.
Oil seal


62.
Transfer case
note The disassembly and reassembly service points are the same as before.