DISASSEMBLY SERVICE POINTS |
<<A>> BEARING SLEEVE/ SYNCHRONIZER CONE/ SYNCHRONIZER INNER RING/SYNCHRONIZER OUTER RING/ 1ST-2ND SYNCHRONIZER HUB/ SYNCHRONIZER OUTER SPRING/ SYNCHRONIZER KEY/ 2ND SPEED GEAR/ 1ST-2ND SYNCHRONIZER SLEEVE REMOVAL |
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1.Support the 2nd speed gear
on the special tool Bearing remove (MD998917) as
illustrated. 2.Remove the bearing sleeve, synchronizer cone, synchronizer inner ring, synchronizer outer ring, 1st-2nd synchronizer hub, synchronizer outer spring, synchronizer key, 1st-2nd synchronizer sleeve and 2nd speed gear using a press. |
<<B>> 3RD-4TH SYNCHRONIZER SLEEVE/ 3RD-4TH SYNCHRONIZER HUB/ SYNCHRONIZER SPRING/ SYNCHRONIZER KEY/ SYNCHRONIZER RING/ NEEDLE BEARING/ 3RD SPEED GEAR REMOVAL |
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1.Support the 3rd speed gear
on the special tool Bearing remove (MD998917) as
illustrated. 2.Remove the 3rd-4th synchronizer sleeve, 3rd-4th synchronizer hub, synchronizer spring, synchronizer key, synchronizer ring, needle bearing and 3rd speed gear using a press. |
REASSEMBLY SERVICE POINTS |
>>A<< 3RD-4TH SYNCHRONIZER SLEEVE/3RD-4TH SYNCHRONIZER HUB INSTALLATION |
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1.Assemble the synchronizer
hub and sleeve. Make sure that the hub and sleeve slide
smoothly. |
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2.Use special tools to
install the 3rd-4th synchronizer hub and 3rd-4th
synchronizer sleeve.
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>>B<<SYNCHRONIZER KEY/SYNCHRONIZER SPRING INSTALLATION |
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Install two synchronizer springs.
When installing the springs, Make sure that steps of
front and rear spring s are positioned on a synchronizer
key, but not on the same key. |
>>C<< SNAP RING INSTALLATION |
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Select and install the snap ring so
that the synchronizer hub end play may reach the standard
value. Standard value: 0 - 0.08 mm |
>>D<< 1ST-2ND SYNCHRONIZER HUB/ 1ST-2ND SYNCHRONIZER SLEEVE INSTALLATION |
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Assemble the 1st-2nd synchronizer
hub and 1st-2nd synchronizer sleeve. Make sure that
the hub and sleeve slide smoothly. |
>>E<< BEARING SLEEVE INSTALLATION |
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Use special tools to install the
bearing sleeve.
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