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1.Use special tool remover
(MD998801) to support the bearing.
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2.Press the countershaft
with a press and remove the bearing.
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1.Use special tools to
support the bearing.
- Remover (MD998801)
- Bearing installer (MD998322)
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2.Press the countershaft
with a press and remove the bearing.
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1.Use special tool remover
(MD998801) to support the reverse synchronizer sleeve,
reverse
synchronizer hub, reverse speed gear and 1ST speed
gear.
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2.Press the countershaft
with a press and remove the reverse synchronizer sleeve,
reverse
synchronizer hub, reverse speed gear and 1ST speed
gear.
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1.Use special tool remover
(MD998801) to support the 1ST and 2ND synchronizer hub, 1ST
and 2ND synchronizer sleeve and 2ND speed gear.
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2.Press the countershaft
with a press and remove the 1ST and 2ND synchronizer hub,
1ST
and 2ND synchronizer sleeve and 2ND speed gear.
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1.The identification mark (2
mm-dia. circle) is stamped on the side of the 1st and 2nd
synchronizer hubs. These identification marks should face
rearwards when these hubs are inserted
into the countershaft.
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2.Use special tools to
install the 1ST and 2ND synchronizer hub.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (50) (MD998824)
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3.Press the countershaft
with a press and install the 1ST and 2ND synchronizer
hub.
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1.Use special tools to
install the 1ST gear sleeve.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (44) (MD998821)
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2.Press the countershaft
with a press and install the 1ST gear sleeve.
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![](../../../img/22/ACE03848AB00ENG.png)
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The identification groove on the
1st and 2nd synchronizer sleeves should face towards
the clutch housing when the sleeves are inserted into the
countershaft.
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1.Use special tools to
install the reverse gear sleeve.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (42) (MD998820)
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2.Press the countershaft
with a press and install the reverse gear sleeve.
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1.Use special tools to
install the reverse synchronizer hub.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (40) (MD998819)
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2.Press the countershaft
with a press and install the reverse synchronizer
hub.
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![](../../../img/22/ACE03850AB00ENG.png)
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The identification groove on the
reverse synchronizer sleeve should face towards the clutch
housing when the sleeve is inserted into the
countershaft.
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1.Use special tools to
install the bearing.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (40) (MD998819)
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2.Press the countershaft
with a press and install the bearing.
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1.Install the thickest snap
ring that can be fitted in the snap ring groove of the
countershaft.
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2.Make sure that the bearing
end play meets the standard value. Standard
value: - 0.01 - 0.09 mm
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![](../../../img/22/ACE03874AB00ENG.png)
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1.Check the installation
direction of the bearing, and put it on the
countershaft. 2.Use special tools to install the
bearing.
- Installer cap (MD998812)
- Installer-200 (MD998814)
- Installer adapter (46) (MD998822)
3.Press the countershaft with a press and
install the bearing.
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