DISASSEMBLY AND REASSEMBLY



<Easy select 4WD>






Disassembly steps


1.
Needle roller bearing


2.
H-L clutch sleeve

>>D<<
3.
Snap ring

>>C<<
4.
Clutch hub


5.
Collar


6.
Snap ring
<<A>>
>>A<<
7.
Ball bearing


8.
Spacer


9.
Drive sprocket


10.
Bearing


11.
Synch spring <V6M5A-1-A1ZC>


12.
Synch ring <V6M5A-1-A1ZC>

>>B<<
13.
Clutch sleeve


14.
Synch hub


15.
Synch key


16.
Rear output shaft

<Super select 4WD>






Disassembly steps


17.
Needle roller bearing


18.
H-L clutch sleeve


19.
O-ring


20.
Snap ring


21.
Spacer


22.
Ball


23.
Centre differential assembly


24.
2WD & 4WD clutch sleeve


25.
H-L clutch hub


26.
Needle roller bearing


27.
Washer


28.
Collar


29.
Snap ring
<<A>>
>>A<<
30.
Ball bearing


31.
Spacer


32.
Drive sprocket


33.
Bearing


34.
Washer


35.
Rear output shaft

DISASSEMBLY SERVICE POINTS



<<A>> BALL BEARING REMOVAL



1.Use special tool, Remover (MD998801), remove the ball bearing.
2.Press the rear output shaft with a press and remove the ball bearing.

REASSEMBLY SERVICE POINTS



>>A<< BALL BEARING INSTALLATION



1.Check the installation direction of the ball bearing, and put it on the rear output shaft.

2.Use special tools to install the ball bearing.

  • Installer(100) (MD998813)
  • Installer adapter(44) (MD998821)
3.Press the rear output shaft with a press and install the ball bearing.

>>B<< CLUTCH SLEEVE INSTALLTION




Check that the clutch sleeve is in the correct direction for installation.

>>C<< CLUTCH HUB INSTALLTION



Check that the clutch hub is in the correct direction for installation.

>>D<< SNAP RING INSTALLATION



1.Install the thickest snap ring that can be fitted in the snap ring groove of the rear output shaft.
2.Make sure that the clutch hub axial play meets the standard value.
Standard value: 0.15 mm or less