REMOVAL AND INSTALLATION <2WD>


Pre-removal Operation
  • Under Skid Plate and Engine Room Under Cover Removal (Refer to GROUP 51 - Under Cover .)
  • A/T Fluid Draining (Refer to .)
  • Propeller Shaft Removal (Refer to GROUP 25 - Propeller Shaft .)
  • Exhaust Front Pipe Removal (Refer to GROUP 15 - Front Exhaust Pipe and Main Muffler <4D5>.)
  • Exhaust Centre Pipe Connection (Refer to GROUP 17 - Catalytic Converter <4N1>.)
  • Transmission Control Cable Connection Removal (Refer to .)
  • A/T Fluid Cooler Side Tube Assembly Removal (Refer to .)
  • Chassis Frame Crossmember Assembly Removal (Refer to GROUP 32 - Rear Engine Mounting .)

 Post-installation Operation
  • Chassis Frame Crossmember Assembly Installation (Refer to GROUP 32 - Rear Engine Mounting .)
  • A/T Fluid Cooler Side Tube Assembly Installation (Refer to .)
  • Transmission Control Cable Connection Installation (Refer to .)
  • Exhaust Front Pipe Installation (Refer to GROUP 15 - Exhaust Pipe and Main Muffler <4D5>.)
  • Exhaust Centre Pipe Connection (Refer to GROUP 17 - Catalytic Converter <4N1>.)
  • Propeller Shaft Installation (Refer to GROUP 25 - Propeller Shaft .)
  • A/T Fluid Supplying (Refer to .)
  • Under Skid Plate and Engine Room Under Cover Installation (Refer to GROUP 51 - Under Cover .)

<4D5>

Removal steps (Cont.)


1.
 Heat protector


2.
 Breather pipe assembly


3.
 Harness connector connection


4.
 Bell housing cover


5.
 Drive plate connecting bolts


·
 Support the transmission with a transmission jack (Refer to GROUP 32 - Rear Engine Mounting .)
<<A>>
·
 Starter mounting bolt
<<B>>
·
 Supporting the engine (during removal)


6.
 Transmission assembly coupling bolt


7.
 Transmission assembly coupling lower part bolts


8.
 Transmission assembly coupling upper part bolts


9.
 Transmission assembly

<4N1>

Removal steps (Cont.)


1.
 Heat protector


2.
 Breather pipe assembly


3.
 Harness connector connection


4.
 Bell housing cover


5.
 Drive plate connecting bolts


·
 Support the transmission with a transmission jack (Refer to GROUP 32 - Rear Engine Mounting .)
<<A>>
·
 Starter mounting bolt
<<B>>
·
 Supporting the engine (during removal)


6.
 Transmission assembly coupling bolt (engine side)


7.
 Transmission assembly coupling bolts


8.
 Transmission assembly

REMOVAL SERVICE POINT

<<A>> STARTER MOUNTING BOLT REMOVAL
Remove the starter with its connector connected. Keep the starter fixed to the engine side (Refer to GROUP 16 - Starter Motor Assembly ).

<<B>> SUPPORTING THE ENGINE

caution Support the engine assembly by inserting a wooden piece between the front suspension front crossmember assembly and the engine oil pan to prevent the engine assembly from being tilted significantly when the transmission assembly is separated from the engine assembly.