DISASSEMBLY AND REASSEMBLY




1.
Torque Converter assembly
2.
Converter housing

DISASSEMBLY



1. TORQUE CONVERTER ASSEMBLY REMOVAL


caution
  • Be careful not to damage the oil seal.
  • Be careful not to drop the torque converter assembly.

Remove the torque converter assembly from the transmission assembly.

2. CONVERTER HOUSING REMOVAL



1.Remove the 10 bolts.
SIZE: Bolt
A: M10 x 1.5 x 35 mm
B: M10 x 1.5 x 35 mm (Seal bolt)
C: M12 x 1.75 x 38 mm (Seal bolt)

2.
caution Be careful not to damage the fitting surface of the converter housing and the transmission case.
Using a plastic hammer, tap the converter housing to remove it.

REASSEMBLY



1. CONVERTER HOUSING INSTALLATION



1.Temporarily tighten the 10 bolts by hand as shown in the illustration.
SIZE: Bolt
A: M10 x 1.5 x 35 mm
B: M10 x 1.5 x 35 mm (Seal bolt)
C: M12 x 1.75 x 38 mm (Seal bolt)
note The letter A, B and C shown in the illustration indicate the kind of bolts.

2.Tighten the 10 bolts.
a: 34 ± 7 N·m
b: 57 ± 9 N·m
note The letter a and b shown in the illustration indicate the order of bolts.

9. TORQUE CONVERTER ASSEMBLY INSTALLATION


caution
  • Be careful not to damage the oil seal.
  • Be careful not to drop the torque converter assembly.

Using a screwdriver, position the drive gear on the oil pump assembly in the centre. Then install the torque converter assembly on the transmission assembly.

2. INSTALLATION POSITION OF TORQUE CONVERTER ASSEMBLY INSTALLATION



Measure the dimension from the end face of the converter housing to the torque converter assembly as shown in the illustration, and check that the torque converter assembly is installed properly.
Reference value A:

    30.3 - 33.7 mm <4D5>
    31.5 - 35.2 mm <4N1>