DISASSEMBLY AND REASSEMBLY




1.
Hole snap Ring
2.
Brake flange No. 2
3.
Brake disc No. 2
4.
Brake plate No. 2
5.
Brake flange No. 2
6.
Brake piston return spring sub-assembly No. 2
7.
O-ring
8.
Brake piston No. 2
9.
Brake cylinder No. 2
10.
Hole snap Ring
11.
One-way clutch inner race
12.
One-way clutch No. 3
13.
Brake flange No. 4
14.
Brake disc No. 4
15.
Brake plate No. 4
16.
Brake flange No. 4
17.
Shaft snap Ring
18.
low/reverse brake return spring sub assembly
19.
low/reverse brake piston
20.
O-ring
21.
Brake reaction sleeve
22.
O-ring
23.
Inner brake piston No. 4
24.
O-ring

DISASSEMBLY



1. BRAKE PISTON NO. 2 REMOVAL



While pushing the brake piston No. 2 by hand, apply compressed air [392kPa (4kg/cm2)] into the oil passage as shown in the illustration and remove the brake piston No. 2 from the brake cylinder No. 2.

2. O-RING REMOVAL



Remove the 2 O-rings from the brake piston No. 2.

SIZE: O-ring
Inner diameter (mm)
Thickness (mm)
136.50
2.62
117.30
2.62

3. ONE-WAY CLUTCH INNER RACE REMOVAL



Remove the one-way clutch inner race from the one-way clutch No. 3.

4. O-RING REMOVAL



Remove the O-ring from the low/reverse brake piston.

SIZE: O-ring
Inner diameter (mm)
Thickness (mm)
131.60
2.62

5. O-RING REMOVAL



Remove the 2 O-rings from the brake reaction sleeve.

SIZE: O-ring
Inner diameter (mm)
Thickness (mm)
79.10
2.62
128.00
2.62

6. O-RING REMOVAL



Remove the 2 O-rings from the inner brake piston No. 4.

SIZE: O-ring
Inner diameter (mm)
Thickness (mm)
67.35
2.62
116.40
2.62

REASSEMBLY



1. O-RING INSTALLATION



1.Coat 2 new O-rings with ATF.
2.Install the O-rings to the inner brake piston No. 4.

SIZE: O-ring
Inner diameter (mm)
Thickness (mm)
67.35
2.62
116.40
2.62

2. O-RING INSTALLATION



1.Coat 2 new O-rings with ATF.
2.Install the O-rings to the brake reaction sleeve.

SIZE: O-ring
Inner diameter (mm)
Thickness (mm)
79.10
2.62
128.00
2.62

3. O-RING INSTALLATION



1.Coat a new O-ring with ATF.
2.Install the O-ring to the low/reverse brake piston.

SIZE: O-ring
Inner diameter (mm)
Thickness (mm)
131.60
2.62

4. ONE-WAY CLUTCH INNER RACE INSTALLATION



1.Coat the one-way clutch inner race and the one-way clutch No. 3 with ATF.
2.Install the one-way clutch inner race to the one-way clutch No. 3.

5. O-RING INSTALLATION



1.Coat 2 new O-rings with ATF.
2.Install the O-rings to the brake piston No. 2.

SIZE: O-ring
Inner diameter (mm)
Thickness (mm)
136.50
2.62
117.30
2.62

6. BRAKE PISTON NO. 2 INSTALLATION



1.Coat the brake cylinder No. 2 and the brake piston No. 2 with ATF.
2.
caution Be careful not to damage the O-rings.
Install the brake piston No. 2 to the brake cylinder No. 2.