REMOVAL AND INSTALLATION <VEHICLES WITH REAR DIFFERENTIAL LOCK (AIR PUMP TYPE)>


caution
  • For vehicles with ABS, be careful not to strike the pole piece at the tip of the front wheel speed sensor with tools during servicing work.
  • *: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on the ground in an unladen condition.
Pre-removal Operation
  • Brake Fluid Draining
  • Spring support bracket, Load sensing proportioning valve Removal

 Post-installation Operation
  • Spring support bracket, Load sensing proportioning valve installation
  • Brake Fluid Filling and Air Bleeding

  • Parking Brake Lever Stroke Adjustment




Removal steps


1.
 Brake drum


2.
 Shoe and lining assembly (Refer to GROUP 35A, Rear Drum Brake)


3.
 Parking brake cable connection


4.
 Rear wheel speed sensor <Vehicles with ABS>


5.
 O-ring <Vehicles with ABS>


6.
 Clip


7.
 Brake tube connection


8.
 Brake hose


9.
 Clip <Vehicles with ABS>


10.
 Brake tube connection <Vehicles with ABS>


11.
 Brake hose <Vehicles with ABS>


12.
 Clip


13.
 Breather hose


14.
 Vapour hose


15.
 Rear differential lock harness assembly
<<A>>
 >>C<<
 16.
 Propeller shaft assembly
<<B>>
 >>B<<
 17.
 Eye washer
<<B>>
 >>B<<
 18.
 Shock absorber


19.
 U-bolt seat

>>A<<
 20.
 U-bolt


21.
 Bump stopper


22.
 Spring support
<<C>>
23.
 Axle assembly

REMOVAL SERVICE POINTS

<<A>> PROPELLER SHAFT ASSEMBLY REMOVAL
caution Suspend the propeller shaft from the body with wire, etc. to prevent it from falling.

Make the mating marks on the flange yoke of the propeller shaft assembly and the companion flange of the differential carrier.

<<B>> SHOCK ABSORBER DISCONNECTION

Support the axle housing with a jack before removing the shock absorber lower mounting nut.

<<C>> AXLE ASSEMBLY REMOVAL
warning Secure the axle assembly to the jack or equivalent. The axle assembly is heavy and unstable and may fall causing damage to the assembly, surrounding equipment, or injuring the installer.
Take out the axle assembly from the rear of the vehicle.

INSTALLATION SERVICE POINTS

>>A<< U-BOLTS INSTALLATION





  1. Tighten the U-bolts in the order shown evenly by 10 N·m.
  2. Install the u-bolts as shown in the figure.

>>B<< SHOCK ABSORBER, EYE WASHER INSTALLATION

Be sure to install the shock absorber and eye washers (outer and inner) in the specified direction.

>>C<< PROPELLER SHAFT ASSEMBLY INSTALLATION

Align the mating marks on the flange yoke and the companion flange to install the propeller shaft assembly.