SERVICE SPECIFICATIONS


Item
Standard value
Limit
Brake pedal height mm
208.6 - 214.6
-
Brake pedal free play mm
3 - 8
-
Brake pedal pad to dash panel clearance mm
2WD (except High rider)
70 or more
-
2WD (High rider), 4WD
85 or more
-
Stop lamp switch to pedal stopper clearance mm
0.5 - 1.5
-
Load sensing proportioning valve (LSPV) spring length mm
2WD (except High rider)
188 - 192
-
2WD (High rider), 4WD
Vehicles with rear body
159 - 163
-
Vehicles without rear body
155 - 159
-
Front disc brake
Disc brake pad thickness mm
9.5
1.5
Disc brake disc thickness mm
28.0
26.4
Disc brake disc run-out mm
-
0.06
Disc brake drags force N
2WD (except High rider)
69 or less
-
2WD (High rider), 4WD
56 or less
-
Rear drum brake
Drum brake lining thickness mm
2WD (except High rider)
4.6
1.0
2WD (High rider), 4WD
5.0
1.0
Rear drum inside diameter mm
2WD (except High rider)
254
256
2WD (High rider), 4WD
295
297
Load sensing proportioning valve (LSPV) output fluid pressure MPa
2WD (except High rider)
Spring length: 193.2 mm
Front disc brake caliper output fluid pressure: 8.12 MPa
4.98
-
Front disc brake caliper output fluid pressure: 17.64 MPa
6.25 - 7.53
-
Spring length: 223.0 mm
Front disc brake caliper output fluid pressure: 13.52 MPa
10.38
-
2WD (High rider)
Spring length: 168.8 mm
Front disc brake caliper output fluid pressure: 5.72 MPa
2.58
-
Front disc brake caliper output fluid pressure: 17.64 MPa
4.33 - 5.61
-
Spring length: 213.5 mm
Front disc brake caliper output fluid pressure: 12.02 MPa
8.88
-
2WD (High rider)-Heavy duty rear suspension
Spring length: 169.0 mm
Front disc brake caliper output fluid pressure: 4.96 MPa
1.82
-
Front disc brake caliper output fluid pressure: 17.64 MPa
3.72 - 5.00
-
Spring length: 194.1 mm
Front disc brake caliper output fluid pressure: 11.52 MPa
8.38
-
4WD
Spring length: 168.2 mm
Front disc brake caliper output fluid pressure: 5.92 MPa
2.78
-
Front disc brake caliper output fluid pressure: 17.64 MPa
4.49 - 5.77
-
Spring length: 213.6 mm
Front disc brake caliper output fluid pressure: 12.32 MPa
9.18
-
Load sensing proportioning valve (LSPV) spring length mm
2WD (except High rider)
188 - 192
-
2WD (High rider), 4WD
Vehicles with rear body
159 - 163
-
Vehicles without rear body
155 - 159
-
Front disc brake
Disc brake pad thickness mm
9.5
1.5
Disc brake disc thickness mm
28.0
26.4
Disc brake disc run-out mm
-
0.06
Disc brake drags force N
2WD (except High rider)
69 or less
-
2WD (High rider), 4WD
56 or less
-
Rear drum brake
Drum brake lining thickness mm
2WD (except High rider)
4.6
1.0
2WD (High rider), 4WD
5.0
1.0
Rear drum inside diameter mm
2WD (except High rider)
254
256
2WD (High rider), 4WD
295
297
Fluid pressure generated by brake booster non-servo effect test kPa
4G64 and vehicles without ASTC
Pedal depression force: 100 N
0 - 460
-
Pedal depression force: 300 N
1620 - 2150
-
Vehicles with ASTC - except 4G64
Pedal depression force: 100 N
0 - 400
-
Pedal depression force: 300 N
1410 - 1870
-
Fluid pressure generated by brake booster servo effect test kPa
4G64 and vehicles without ASTC
Pedal depression force: 100 N
5600 - 6540
-
Pedal depression force: 300 N
10530 - 11060
-
Vehicles with ASTC - except 4G64
Pedal depression force: 100 N
4870 - 5690
-
Pedal depression force: 300 N
9170 - 9630
-