REMOVAL AND INSTALLATION <R.H. DRIVE VEHICLES>


Pre-removal Operation
  • Brake Fluid Draining

 Post-installation Operation
  • Brake Fluid Supplying and Air Bleeding (Refer to ).
  • Brake Pedal Adjustment (Refer to ).





Removal steps


1.
 Brake fluid level switch connector


2.
 Brake master cylinder assembly and brake pipe connection


3.
 Brake master cylinder assembly

>>C<<
 4.
 Vacuum hose (A) (with built-in check valve)

>>C<<
 5.
 Hose clip

>>B<<
 6.
 Vacuum hose (B)

>>B<<
 7.
 Hose clip


8.
 Vacuum hose


9.
 Hose clip

>>B<<
 10.
 Vacuum hose (C) <4N1>

>>B<<
 11.
 Hose clip


12.
 Vacuum pipe


13.
 Clamp

>>A<<
 14.
 Fitting <4G6>


15.
 Snap pin


16.
 Clevis pin


17.
 Brake booster mounting nut


18.
 Sealer


19.
 O-ring


20.
 Brake booster assembly

INSTALLATION SERVICE POINTS

>>A<< FITTING INSTALLATION

Apply a sealant as shown.

>>B<< VACUUM HOSE (C) <4N1>, (B) AND HOSE CLIP INSTALLATION

<4G6>
  1. Install the vacuum hose (B) with its marking located as shown in the figure.
  2. Install the hose clip located as shown in the figure.

<4D5>
  1. Install the vacuum hose (B) with its marking located as shown in the figure.
  2. caution Fit the hose clip as shown, and then allow clearance (B) so that the hose does not touch the EGR valve connector.
    Install the hose clip located as shown in the figure.

<4N1>
  1. Install the vacuum hose (C) and vacuum hose (B) with its marking located as shown in the figure.
  2. Install the hose clip located as shown in the figure.

>>C<< VACUUM HOSE (A) (WITH BUILT-IN CHECK VALVE) AND HOSE CLIP INSTALLATION

1.Install the vacuum hose (A) (with built-in check valve) with its marking located as shown in the figure.
2.Install the hose clip located as shown in the figure.