REMOVAL AND INSTALLATION



Pre-removal operation
  • Discharging refrigerant (Refer to ).
  • Under skid plate removal (Refer to GROUP 51 - Under Cover ). <2WD (Except high rider)>
  • Front splash shield (Front bumper side) removal (Refer to GROUP 42A - Splash Shield ). <2WD (high rider), 4WD>
  • A/C compressor drive belt removal (Refer to GROUP 11A - Crankshaft Pulley ). <4G6>
  • A/C compressor drive belt removal (Refer to GROUP 11C - Crankshaft Pulley ). <4D5>
  • Power steering oil pump and A/C compressor drive belt removal (Refer to GROUP 11E - Crankshaft Pulley ). <4N1>

Post-installation Operation
  • A/C compressor drive belt installation (Refer to GROUP 11A - Drive Belt ). <4G6>
  • A/C compressor drive belt installation (Refer to GROUP 11C - Drive Belt ). <4D5>
  • Power steering oil pump and A/C compressor drive belt installation (Refer to GROUP 11E - Drive Belt ). <4N1>
  • A/C compressor drive belt tension check and adjustment (Refer to GROUP 11A - Drive Belt Tension Check ). <4G6>
  • A/C compressor drive belt tension check and adjustment (Refer to GROUP 11C - On vehicle service, A/C compressor drive belt tension check and adjustment ). <4D5>
  • Power steering oil pump and A/C compressor drive belt tension check and adjustment (Refer to GROUP 11E - On vehicle service, Power steering oil pump and A/C compressor drive belt tension check and adjustment ). <4N1>
  • Under skid plate installation(Refer to GROUP 51 - Under Cover ). <2WD (Except high rider)>.
  • Front splash shield (Front bumper side) installation (Refer to GROUP 42A - Splash Shield ). <2WD (high rider), 4WD>
  • Charging refrigerant (Refer to ).





Removal steps
<<A>>

1.
A/C compressor suction hose connection
<<A>>

2.
A/C compressor discharge hose connection


3.
O-ring
<<B>>
>>A<<
4.
A/C compressor and clutch assembly


5.
Engine wiring bracket


6.
A/C compressor bracket




Removal steps
<<A>>

1.
A/C compressor suction hose connection
<<A>>

2.
A/C compressor discharge hose connection


3.
O-ring
<<B>>
>>A<<
4.
A/C compressor and clutch assembly


5.
A/C compressor bracket




Removal steps
<<A>>

1.
A/C compressor suction hose connection
<<A>>

2.
A/C compressor discharge hose connection


3.
O-ring
<<B>>
>>A<<
4.
A/C compressor and clutch assembly


5.
Idler pulley bracket


6.
Idler pulley


7.
A/C compressor bracket

REMOVAL SERVICE POINTS



<<A>> A/C COMPRESSOR SUCTION HOSE/A/C COMPRESSOR DISCHARGE HOSE DISCONNECTION


caution Use the plug which is not breathable because A/C compressor oil or receiver have high hygroscopicity.
Plug the hose nipple removed to prevent the entry of dust and dirt.

<<B>> A/C COMPRESSOR AND CLUTCH ASSEMBLY REMOVAL


Be careful not to spill the A/C compressor oil and remove the A/C compressor.

INSTALLATION SERVICE POINT



>>A<< A/C COMPRESSOR AND CLUTCH ASSEMBLY INSTALLATION


If a new compressor is installed, first adjust the amount of oil according to the procedures described below, and then install the compressor.
1.Measure the amount X mL of oil within the removed compressor.
2.Drain (from the new compressor) the amount of oil calculated according to the following formula, and then install the new compressor.
New compressor oil amount = 150mL
150 mL - X mL = Y mL
note Y mL indicates the amount of oil in the refrigerant line, the condenser, the evaporator, etc.