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Use special tool oil filter wrench
(MB991396, MB991828) or commercially-available tool to
remove the oil filter.
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Remove the oil filter stud using
recommended tool screw extractor (MB992684) or
equivalent.
| note |
This recommended tool is a
component of screw extractor set
(MB992678).
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1.Remove the oil pan
mounting bolts.
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2.Lightly tap special tool
oil pan FIPG cutter (MD998727) between the oil pan and the
cylinder block.
3.Lightly tap and slide special
tool to remove the oil pan.
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1.
| caution |
When installing the front oil
seal, be careful to avoid damage to the front
oil seal.
|
Using special tool differential oil seal installer
(MB990699), drive the oil seal so that it is flush with the
timing chain case.
2.Apply a small amount of
engine oil to the entire inner circumference of the oil seal
lip.
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1.
| caution |
Sufficiently check that there
is no residual oil on the place where degreasing
is performed. If fingerprints are left, do not
touch it with bare hands after the degreasing,
since the oils from your fingers will harm the
seal ability.
|
Remove any liquid gasket remaining on the timing
chain case, the cylinder block, and the cylinder
head.
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2.Install special tool
crankshaft front oil seal guide (MB991993) onto the
crankshaft.
3.
| caution |
The timing chain case should
be installed within 10 minutes of applying
liquid gasket.
|
Apply
a 2 ± 0.5 mm bead of liquid gasket to location A on
the timing chain case respectively as illustrated. (Apply a
1.75 ± 0.5 mm wide bead in the area indicated by
*1).
Apply a 1.75 ± 0.5 mm bead of liquid
gasket to location B on the timing chain case respectively
as illustrated.
Specified sealant:
A: ThreeBond 1217G or equivalent
B:
ThreeBond 1227D or equivalent
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4.Install the timing chain
case.
| note |
The service hole bolt and
timing chain case mounting bolts have different
lengths. Be sure to use the correct bolt for
each location.
|
5.Tighten the service hole bolt and timing
chain case mounting bolts to the specified
torque.
Tightening torque:
M6:
9.5 ± 2.5 N·m
M10: 42 ± 16
N·m
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|
1.Carefully remove the
coolant dry matters and the other foreign materials from the
O-ring groove of the water pump. In the same way, clean the
timing chain case side.
2.Push the flange of the
new O-ring into the O-ring groove of the water pump to
securely install the O-ring. Sufficiently apply water or the
coolant to the O-ring with a brush so that the O-ring does
not fall.
3.Gently inverting the water pump, check
whether the O-ring does not fall.
4.Install the
water pump to the timing chain case. At that time, be
careful that the O-ring does not fall or the O-ring is not
jammed.
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1.Remove any liquid gasket
remaining on the cylinder block, the timing chain case, the
oil seal case and the oil pan.
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|
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2.
| caution |
The oil pan should be
installed within 10 minutes of applying liquid
gasket.
|
Apply
a 2.5 ± 0.5 mm bead of liquid gasket to location A,
and a 4 ± 0.5 mm bead of liquid gasket to location B,
and a 3 ± 0.5 mm bead of liquid gasket to location C
on the oil pan respectively as
illustrated.
Specified
sealant:
ThreeBond 1217G or
equivalent
|
|
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3.Install the oil pan by
tightening the fittings to the specified torque of 11
± 3 N·m.
|
|
|
1.Remove any liquid gasket
remaining on the cylinder head cover, the timing chain case
and the cylinder head.
|
|
2.
| caution |
The timing chain should be
installed within 3 minutes of applying liquid
gasket.
|
Apply a 4 mm bead of liquid gasket as
illustrated.
Specified
sealant:
ThreeBond 1217G or
equivalent
|
|
3.Tighten the bolts to the
tightening torque of 2.0 ± 0.5 N·m in the order
shown in the illustration.
4.Next, tighten the
bolts to the specified torque of 7.0 ± 0.5 N·m
in the same order.
|
|
Using special tool oil filter stud
setter (MB992676), install the new oil filter stud and
tighten it to the specified torque.
Specified
torque: 27 ± 2 N·m
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1.Clean the oil filter
installing surface on the cylinder block side.
|
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2.Apply a small amount of
engine oil to the new oil filter gasket.
3.For the
specified tightening torque, refer to the caution label
attached on the oil filter.
4.Tighten the oil
filter until the gasket contacts with the installation
surface.
5.In the same manner as removal, use
special tool oil filter wrench (MB991396, MB991828) or
commercially-available tool to tighten the oil filter to the
specified torque.
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