DISASSEMBLY AND REASSEMBLY







Disassembly steps

>>G<<
1.
Snap ring

>>F<<
2.
Clutch reaction plate

>>F<<
3.
Clutch disc

>>F<<
4.
Clutch plate

>>E<<
5.
Snap ring

>>D<<
6.
Clutch reaction plate

>>D<<
7.
Clutch disc

>>D<<
8.
Clutch plate
<<A>>
>>C<<
9.
Snap ring


10.
Spring retainer

>>A<<
11.
D-ring


12.
Clutch return spring


13.
Overdrive clutch piston

>>A<<
14.
D-ring

>>B<<
15.
Reverse clutch piston

>>A<<
16.
D-ring

>>A<<
17.
D-ring

>>A<<
18.
D-ring


19.
Reverse clutch retainer

DISASSEMBLY SERVICE POINTS



<<A>> SNAP RING REMOVAL



Use the special tools to remove the snap ring.

  • Spring compressor retainer (MD998924)
  • Spring compressor (MD999590)

REASSEMBLY SERVICE POINTS



>>A<< D-RING INSTALLATION



Apply ATF, blue petrolatum jelly or white Vaseline to the D-rings and handle them carefully to avoid damage during installation.

>>B<< REVERSE CLUTCH PISTON INSTALLATION



Assemble the reverse clutch piston with the reverse clutch retainer with their holes (A and B in the drawing) aligned.

>>C<< SNAP RING INSTALLATION



1.Use the special tools to install the snap ring.

  • Spring compressor retainer (MD998924)
  • Spring compressor (MD999590)
2.Press down the return spring retainer tightly on its entire circumference (with a force of 49N).

3.Check the clearance between the snap ring and the return spring retainer. If the clearance is not within the standard value range, make adjustment by selecting a snap ring of an appropriate thickness.
Standard value: 0 - 0.09 mm

>>D<< CLUTCH PLATE/CLUTCH DISC/CLUTCH REACTION PLATE INSTALLATION



1.
caution Soak the clutch discs in ATF before installing them.
Assemble the clutch plates, clutch discs, and clutch reaction plate with their non-toothed portions (A in the drawing) aligned with the hole (B in the drawing) formed in a crest of the reverse clutch piston.

2.Orient the clutch reaction plate as shown in the drawing when it is installed.

>>E<< SNAP RING INSTALLATION


1.Install the snap ring.

2.Press down the clutch reaction plate on the circumference using the special tools.

  • Spring compressor (MB991628)
  • Spring compressor retainer (MD998924)
3.Check the clearance between the snap ring and clutch reaction plate. If the clearance is not within the standard value range, make adjustment by selecting a snap ring of an appropriate thickness.
Standard value: 1.6 - 1.8 mm

>>F<< CLUTCH PLATE/CLUTCH DISC/CLUTCH REACTION PLATE INSTALLATION



1.
caution Soak the clutch discs in ATF before installing them.
Assemble the clutch plates, clutch discs, and reaction plate with their non-toothed portions (A in the drawing) aligned with the hole (B in the drawing) formed in a crest of the reverse retainer.

2.Orient the clutch reaction plate as shown in the drawing when it is installed.

>>G<< SNAP RING INSTALLATION


1.Install the snap ring.

2.Press down the clutch reaction plate on its entire circumference using the special tools.

  • Spring compressor (MB991790)
  • Spring compressor retainer (MD998924)
3.Check the clearance between the snap ring and the clutch reaction plate. If the clearance is not within the standard value range, make adjustment by selecting a snap ring of an appropriate thickness.
Standard value: 1.5 - 1.7 mm