REMOVAL AND INSTALLATION



Pre-removal and Post-installation Operation
  • Door Trim Assembly Removal and Installation (Refer to GROUP 52A, Door Trim .)
  • Door Beltline Weather Strip Inner Removal and Installation (Refer to GROUP 42, Window Glass Runchannel and Door Opening Weather Strip .)
  • Door Opening Weather Strip Outer Removal and Installation (Refer to GROUP 42, Window Glass Runchannel and Door Opening Weather Strip .)
  • Door Window Glass Runchannel Removal and Installation (Refer to GROUP 42, Window Glass Runchannel and Door Opening Weather Strip .)
  • Door Mirror Removal and Installation (Refer to .)
  • Door Beltline Moulding Removal and Installation (Refer to GROUP 42, Window Glass Runchannel and Door Opening Weather Strip .)





Front door sash outer tape removal steps
<<A>>
>>A<<
1.
Door sash outer tape A
<<A>>
>>A<<
2.
Door sash outer tape B



Rear door sash outer tape removal steps
<<A>>
>>B<<
3.
Door sash outer tape C
<<A>>
>>B<<
4.
Door sash outer tape D
<<A>>
>>B<<
5.
Door sash outer tape E



Front door sash inner tape removal steps
<<A>>
>>C<<
6.
Door sash inner tape F
<<A>>
>>C<<
7.
Door sash outer tape G



Rear door sash inner tape removal steps
<<A>>
>>D<<
8.
Door sash outer tape H
<<A>>
>>D<<
9.
Door sash outer tape I
<<A>>
>>D<<
10.
Door sash outer tape J

REMOVAL SERVICE POINT



<<A>> FRONT DOOR SASH TAPES REMOVAL


1.
caution Pay attention to keep from getting burned by hot door panel or tapes.
Use a hair drier to warm the tape.
2.Peel the tip of the tape with your finger, and then peel off the tape parallel to the application surface.

INSTALLATION SERVICE POINT



>>A<< FRONT DOOR SASH OUTER TAPES INSTALLATION



1.
caution
  • The ambient temperature should be 20 to 30°C. Ensure that the working area is clean. Ideally, the tape application should be done at ambient temperature of 25°C.
  • If ambient temperature is less than 15°C, heat the tape and application surface to a temperature of 20 to 30°C. If ambient temperature is 35°C or higher, cool down them.
  • The adhesive property of the tape is deteriorated at low temperature, so the tape may come adrift easily. Meanwhile, it gets softened at hot temperature.
  • When beginning to apply the tape, pay particular attention. If the end of the tape cannot be applied to the specified position with an accuracy of less than 1 mm, it may cause the poor appearance or adhesion.
  • Use the special tool Stripe tape spatula (MB990528) to apply the tape with a steady pace and pressure. If you do not apply the tape with a steady pace or pressure, or abort the application, a shallow groove (lateral groove called as "Shock line") may be present on the tape surface. Meanwhile, if you apply it too quickly, air bubbles may be formed under the tape.
Wrap a soft cloth (synthetic fiber) around the tip of the special tool.
2.Use isopropyl alcohol to degrease the tape application surface.
3.Wipe away dirt from the tape.


4.Apply the front door sash tape outer (B) according to the procedure below.
(1) Align the tape with the specified application position.
(2) Position it with a magnet, and secure with a clip temporarily.
(3) Peel off the released paper behind the cut line in the vehicle rear side, and press the tape.
(4) While peeling off the remaining released paper from vehicle rear to front, press the tape.
(5) Peel off the application tape in the direction of 180 degree from the applied direction.
(6) Press the folded area of the tape at 3 positions (60 degrees, 120 degrees, and holding), rolling in toward the vehicle inside direction.




5.Apply the front door sash tape outer (A) according to the procedure below.
(1) Align the tape with the specified application position.
(2) Position it with a magnet, and secure with a clip temporarily.
(3) Cut the released paper in the upper area of the tape by approximately 100 mm, and secure the tape temporarily.
(4) While peeling off the remaining released paper downward, press the tape.
(5) Peel off the application tape upward in the direction of 180 degrees.
(6) Press the folded area of the tape at 3 positions (60 degrees, 120 degrees, and holding), rolling in toward the vehicle inside direction.
(7) Finally roll in the A section with the palms.

>>B<< REAR DOOR SASH OUTER TAPES INSTALLATION



1.
caution
  • The ambient temperature should be 20 to 30°C. Ensure that the working area is clean. Ideally, the tape application should be done at ambient temperature of 25°C.
  • If ambient temperature is less than 15°C, heat the tape and application surface to a temperature of 20 to 30°C. If ambient temperature is 35°C or higher, cool down them.
  • The adhesive property of the tape is deteriorated at low temperature, so the tape may come adrift easily. Meanwhile, it gets softened at hot temperature.
  • When beginning to apply the tape, pay particular attention. If the end of the tape cannot be applied to the specified position with an accuracy of less than 1 mm, it may cause the poor appearance or adhesion.
  • Use the special tool Stripe tape spatula with a steady pace and pressure. If you do not apply the tape with a steady pace or pressure, or abort the application, a shallow groove (lateral groove called as "Shock line") may be present on the tape surface. Meanwhile, if you apply it too quickly, air bubbles may be formed under the tape.
Wrap a soft cloth (synthetic fiber) around the tip of the special tool.
2.Use isopropyl alcohol to degrease the tape application surface.
3.Wipe away dirt from the tape.


4.Apply the rear door sash outer (E) according to the procedure below.
(1) Align the tape with the specified application position.
(2) Position it with a magnet, and secure with a clip temporarily.
(3) Peel off the released paper behind the cut line in the vehicle rear side, and press the tape.
(4) While peeling off the remaining released paper from vehicle rear to front, press the tape.
(5) Peel off the application tape in the direction of 180 degree from the applied direction.
(6) Press the folded area of the tape at 3 positions (60 degrees, 120 degrees, and holding), rolling in toward the vehicle inside direction.




5.Apply the door sash tape outer (C and D) according to the procedure below.
(1) Align the tape with the specified application position.
(2) Position it with a magnet, and secure with a clip temporarily.
(3) Cut the released paper in the upper area of the tape by approximately 100 mm, and secure the tape temporarily.
(4) While peeling off the remaining released paper downward, press the tape.
(5) Peel off the application tape upward in the direction of 180 degrees.
(6) Press the folded area of the tape at 3 positions (60 degrees, 120 degrees, and holding), rolling in toward the vehicle inside direction.
(7) Finally roll in the A section with the palms.

>>C<< FRONT DOOR SASH INNER TAPES INSTALLATION


1.
caution
  • The ambient temperature should be 20 to 30°C. Ensure that the working area is clean.
  • If ambient temperature is less than 15°C, heat the tape and application surface to a temperature of 20 to 30°C. If ambient temperature is 35°C or higher, cool down them.
  • The adhesive property of the tape is deteriorated at low temperature, so the tape may come adrift easily. Meanwhile, it gets softened at hot temperature.
  • Ideally, the tape application should be done at ambient temperature of 25°C.
2.Use isopropyl alcohol to degrease the tape application surface.
3.Wipe away dirt from the tape.

4.Apply the door sash tape inner (G) according to the procedure below.
(1) Fold the upper area of the tape by 1 mm, and press it against the door frame.
(2) Peel off the upper area of the released paper, and press the tape.
(3) While peeling off the remaining released paper downward, press the tape along the frame line with the fingers.
(4) Roll in the tape into the inside not to get wrinkled.

5.Apply the door sash tape inner (F) according to the procedure below.
(1) Press the tape against the door frame, and overlay it on the vertical tape by 2 mm.
(2) Peel off the upper area of the released paper, and press the tape.
(3) While peeling off the remaining released paper downward, press the tape along the frame line with the fingers.
(4) Roll in the tape into the inside not to get wrinkled.

>>D<< REAR DOOR SASH INNER TAPES INSTALLATION


1.
caution
  • The ambient temperature should be 20 to 30°C. Ensure that the working area is clean.
  • If ambient temperature is less than 15°C, heat the tape and application surface to a temperature of 20 to 30°C. If ambient temperature is 35°C or higher, cool down them.
  • The adhesive property of the tape is deteriorated at low temperature, so the tape may come adrift easily. Meanwhile, it gets softened at hot temperature.
  • Ideally, the tape application should be done at ambient temperature of 25°C.
2.Use isopropyl alcohol to degrease the tape application surface.
3.Wipe away dirt from the tape.

4.Apply the door sash tapes (I and J) according to the procedure below.
(1) Fold the upper area of the tape by 1 mm, and press it against the door frame. Overlay it on the vertical tape by 2 mm.
(2) Peel off the upper area of the released paper, and press the tape.
(3) While peeling off the remaining released paper downward, press the tape along the frame line with the fingers.
(4) Roll in the tape into the inside not to get wrinkled.

5.Apply the door sash tape (H) according to the procedure below.
(1) Set the tape along the door frame, and overlay it on the vertical tape by 2 mm.
(2) Peel off the upper area of the released paper, and press the tape.
(3) While peeling off the remaining released paper backward, press the tape along the frame line with the fingers.
(4) Overlay the end of the tape on the vertical tape by 2 mm.
(5) Roll in the tape into the inside not to get wrinkled.