CLUTCH REMOVAL AND INSTALLATION







Disassembly steps

>>E<<
1.
Clutch cover

>>E<<
2.
Clutch disc

>>D<<
3.
Clutch release bearing
<<A>>
>>C<<
4.
Clutch shifter return spring
<<B>>

5.
Spirol pin


6.
Packing

>>B<<
7.
Release fork

>>A<<
8.
Clutch control lever assembly

REMOVAL SERVICE POINT



<<A>> CLUTCH SHIFTER RETURN SPRING REMOVAL



1.A clutch shifter return spring end is raised and removed with a minus driver.

<<B>> SPIROL PIN REMOVAL



1.Remove the spirol pin.

INSTALLATION SERVICE POINTS



>>A<< CLUTCH CONTROL LEVER ASSEMBLY INSTALLATION



1.Apply the specified grease to the clutch control lever assembly.
Specified grease:
    Mitsubishi Part No. 0101011 or equivalent

>>B<< CLUTCH CONTROL LEVER ASSEMBLY INSTALLATION



1.Using special tool lock pin installer(MD998245), install the spirol pin.

>>C<< CLUTCH RELEASE SPRING INSTALLATION



1.The following procedure performs using two minus driver.

  1. By minus driver, a clutch shifter return spring end is stuffed into a fulcrum for release fork in the point of a lever to the back.
  2. With one more minus driver, in the way of a lever, a clutch shifter return spring end is pushed on a fulcrum below and a case height is attached to it.

>>D<< CLUTCH RELEASE BEARING INSTALLATION



1.Apply the specified grease to the clutch release bearing.
Specified grease:
    Mitsubishi Part No. 0101011 or equivalent

2.The following procedure performs using two minus driver.

  1. By minus driver, a spring end is stuffed into a fulcrum for release fork in the point of a lever to the back.
  2. With one more minus driver, in the way of a lever, a clutch shifter return spring end is pushed on a fulcrum below and a case height is attached to it.

>>E<< CLUTCH DISC / CLUTCH COVER INSTALLATION



1.Apply grease to the clutch disc splines and rub it in the splines with a brush.
Specified grease:
Mitsubishi Part No. 0101011 or equivalent
2.Using the clutch disc guide to position the clutch disc on the flywheel.

3.Install the clutch cover, aligning its installation position with the dowel pins, and then tighten the bolts to the specified torque of 19 ± 1 N·m in the order shown in the illustration.