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1.Turn up the floor carpet
under the brake pedal.
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2.Remove the stop lamp
switch (Refer to ).
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![](../../../img/35/AC505506AE00ENG.png)
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3.Use a needle or similar
tool to measure the dimension A in the figure (distance from
the
dash panel pad surface to the dash
panel). 4.Measure the dimension B in the figure
(distance from the pedal pad surface to the
dash panel pad surface). 5.Make sure that the
total of the dimensions A and B measured in Steps 3 and 4
(brake
pedal height) is within the standard
value. Standard value (A+B): 221.8
- 227.8 mm
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![](../../../img/35/AC508163AB00ENG.png)
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6.When the brake pedal
height is not within the standard value, inspect the brake
pedal
in the following procedure. (1)
Remove the brake pedal assembly (Refer to ). (2)
Check the removed brake pedal assembly for distortion, and
replace it when deformed
(Refer to ). (3)
Install the brake pedal assembly (Refer to ).
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note |
When installing,
compress the dash panel
pad.
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(4)
Measure the brake pedal height again, and make sure that it
is within the standard value
(A+B). When the measured value is not within the
standard value, measure the
dimension C in the figure (distance from the stud bolt end
to the clevis hole centre), and make
sure it is within the standard value
(C). Standard value (C): 75.8 - 80.2
mm (5)
When the measured value is not within the standard value
(C), replace the brake booster
(Refer to <LHD>,
<RHD>).
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![](../../../img/35/AC309282AF00ENG.png)
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7.After checking the brake
pedal height, install the stop lamp switch in the following
procedure: (1)
Screw in the stop lamp switch until its thread contacts the
pedal stopper, then turn
the switch approximately one eighth of a clockwise turn to
fix it. While doing this, pull and
hold the brake pedal by hand. (2)
Check that the clearance between the stop lamp switch and
the pedal stopper is as
shown in the figure. (3)
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caution |
Make sure that the
stop lamp is not illuminated when
the brake pedal is not
depressed.
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Connect the stop lamp switch
connector. 8.Recover the floor carpet under the
brake pedal.
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![](../../../img/35/AC505506AH00ENG.png)
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1.With the engine stopped,
depress the brake pedal 2 or 3 times to relief the vacuum in
the brake booster. Then, press the brake pedal with your
finger and check if the pedal stroke until
the pedal becomes heavy (play) is within the standard
value. Standard value (D): 3 - 8
mm 2.When the brake pedal free play is not
within the standard value, check the brake pedal-to-clevis
pin looseness, clevis pin-to-booster operating rod
looseness, brake pedal height, and stop lamp
switch position, and adjust or replace as
necessary.
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1.Turn up the floor carpet
under the brake pedal.
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![](../../../img/35/AC505506AL00ENG.png)
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2.Start the engine and
depress the brake pedal with approximately 500 N, and
measure clearance
between the brake pedal and the floor
panel. Standard value (E): 65 mm or
more 3.When the clearance is not within
the standard value, check for the air in the brake
line and thickness of the disc brake pad, and correct or
replace as necessary. 4.Recover the floor carpet
under the brake pedal.
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