REMOVAL AND INSTALLATION <RHD>


MASTER CYLINDER AND BRAKE BOOSTER


caution Do not touch the push rod in the brake booster because it is already adjusted.
Pre-removal operation
  • Brake Fluid Draining.

 Post-installation operation
  • Brake Fluid Refilling and Air Bleeding.




Master cylinder removal steps


1.
 Brake fluid level switch connector connection


2.
 Reservoir cap


3.
 Brake pipe connection

>>A<<
 ·
 Bleeding of master cylinder assembly (only at installation)


4.
 Master cylinder mounting nuts


5.
 Reservoir assembly and master cylinder assembly


6.
 Torx bolt


7.
 Reservoir assembly


8.
 O-ring


9.
 Master cylinder assembly



Brake booster removal steps


1.
 Brake fluid level switch connector connection


3.
 Brake pipe connection

>>A<<
 ·
 Bleeding of master cylinder assembly (only at installation)


4.
 Master cylinder mounting nuts


5.
 Reservoir assembly and master cylinder assembly


14.


10.
 Vacuum hose connection


11.
 Hose clip


12.
 Check valve


13.
 Dash panel heat protector


14.
 Brake fluid line clip connection


15.
 Snap pin


16.
 Pin assembly


17.
 Brake booster mounting nut


18.
 Brake booster assembly


19.
 Seal

INSTALLATION SERVICE POINT

>>A<< BLEEDING OF MASTER CYLINDER ASSEMBLY
When removed the master cylinder assembly, bleed the master cylinder in the following procedure to make bleeding of the brake pipeline easier (When no brake fluid is in the master cylinder).
1.Fill the brake fluid reservoir with the brake fluid.
2.Depress and hold the brake pedal.

3.Another operator closes the master cylinder outlets with his fingers.
4.In this condition, release the brake pedal.
5.Repeat Steps 2 to 4 for 3 or 4 times to fill the master cylinder with the brake fluid.