DRIVE BELT AUTO-TENSIONER CHECK



OPERATION CHECK


1.Turn OFF the engine from the idle state then check to see that the drive belt is not protruding from the pulley width of the drive belt auto-tensioner.
2.Remove the drive belt (Refer to GROUP 14 - Radiator Fan ).

3.Securely insert the spindle handle or ratchet handle with a 12.7 mm insertion angle into the jig hole of the drive belt auto-tensioner. Turn the drive belt auto-tensioner to the left and right to check and see that there is no threading.
4.If there are any problems in the procedure 1 or 3, replace the drive belt auto-tensioner (Refer to ).
5.Install the drive belt (Refer to GROUP 14 - Radiator Fan ).

FUNCTION CHECK


The drive belt auto-tensioner can be checked whether it is in good condition by checking its tension.

When the vibration frequency is measured: Recommendation


note The vibration frequency measuring method is recommended for check of the drive belt tension.
1.Check the drive belt tension (Refer to ).


2.Measure the drives belt tension vibration frequency by the following procedures:
(1) Connect the special tool microphone assembly (MB992082) to the special tool belt tension meter (MB992081) of the special tool belt tension meter set (MB992080).
(2) Press the "POWER" button to turn on the power supply.
(3) Press the numeral key of "1" and check that "No.1" appears on the upper left of the display.
note This operation is to temporarily set the preset data such as the belt specifications, because if the measurement is taken without input of the belt specifications, conversion to tension value (N) cannot be made, resulting in judgement of error.
(4) Press "Hz" button twice to change the display to the frequency display (Hz).
(5)
caution
  • The temperature of the surface of the belt should be as close to normal temperature as possible.
  • Do not allow any contaminants such as water or oil to get onto the microphone.
  • If strong gusts of wind blow against the microphone or if there are any loud sources of noise nearby, the values measured by the microphone may not correspond to actual values.
  • If the microphone is touching the belt while the measurement is being made, the values measured by the microphone may not correspond to actual values.
  • Do not take the measurement while the vehicle’s engine is running.
Hold special tool (MB992080) to the middle of the drive belt between the pulleys (at the place indicated by arrow), approximately 10 - 15 mm away from the rear surface of the drive belt so that it is perpendicular to the drive belt (within an angle of ± 15 degree).
(6) Press the "MEASURE" button.
(7) Gently tap the middle of the drive belt between the pulleys (the place indicated by the arrow) with your finger as shown in the illustration, and measure that the vibration frequency of the drive belt is within the standard value.
Standard value: 88 - 121 Hz
note To take the measurement repeatedly, fillip the drive belt again.
(8) After the completion of the measurement, press and hold the "POWER" button to turn off the power supply.
3.If not within the standard value, replace the drive belt auto-tensioner (Refer to ).

When using the tension gauge


1.Check the drive belt tension (Refer to ).

2.Use a belt tension gauge in the middle of the drive belt between the pulleys (at the place indicated by the arrow) to measure that the drive belt tension is within the standard value.
Standard value: 197 - 371 N
3.If not within the standard value, replace the drive belt auto-tensioner (Refer to ).