DISASSEMBLY SERVICE POINTS |
<<A>> 3RD-4TH SPEED SYNCHRONIZER HUB REMOVAL |
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Using special tool Bearing remover
(MD998917), remove the 3rd-4th speed synchronizer hub
to the main shaft. |
<<B>>OVER TOP GEAR , BALL BEARING, BEARING SLEEVE AND 1ST SPEED GEAR REMOVAL |
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Using special tool Bearing remover
(MD998917), remove the over top gear, ball bearing,
bearing sleeve and 1st speed gear to the main
shaft. |
<<C>> 1ST-2ND SPEED SYNCHRONIZER HUB AND 2ND SPEED GEAR REMOVAL |
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Using special tool Bearing remover
(MD998917), remove the 1st-2nd speed synchronizer hub
and 2nd speed gear to the main shaft. |
REASSEMBLY SERVICE POINTS |
>>A<< SYNCHRONIZER INNER RING, CONE AND OUTER RING INSTALLATION |
Assemble the inner ring, outer ring
and cone and set the assembly to the synchronizer
hub. |
>>B<< 1ST-2ND SPEED SYNCHRONIZER HUB INSTALLATION |
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1.Assemble the inner ring,
outer ring and cone and set the assembly to the synchronizer
hub. |
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2.Using special tools to
install the 1st-2nd speed synchronizer hub to the main
shaft.
|
>>C<< 1ST-2ND SPEED SYNCHRONIZER SLEEVE INSTALLATION |
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1.Check that the 1st-2nd
speed synchronizer sleeve is in the correct direction for
installation. |
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2.Install the sleeve with
its projections aligned with the deep grooves in the
synchronizer
hub. |
>>D<< SYNCHRONIZER SPRING INSTALLATION |
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Install the synchronizer spring
onto the synchronizer ring so that the spring is settled
as illustrated. |
>>E<< BEARING SLEEVE INSTALLATION |
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Using special tools to install the
bearing sleeve to the main shaft.
|
>>F<< BALL BEARING INSTALLATION |
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Using special tools to install the
ball bearing to the main shaft.
|
>>G<< OVER TOP GEAR INSTALLATION |
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Using special tools to install the
over top gear to the main shaft.
|
>>H<< 3RD-4TH SPEED SYNCHRONIZER HUB INSTALLATION |
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1.Check that the 3rd-4th
speed synchronizer hub is in the correct direction for
installation. |
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2.Using special tools to
install the 3rd-4th speed synchronizer hub to the main
shaft.
|
>>I<< 3RD-4TH SPEED SYNCHRONIZER SLEEVE INSTALLATION |
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1.Check that the 3rd-4th
speed synchronizer sleeve is in the correct direction for
installation. |
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2.Install the sleeve with
its projections aligned with the deep grooves in the
synchronizer
hub. |
>>J<< SNAP RING INSTALLATION |
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Select a snap ring which will make
the 3rd-4th speed synchronizer hub end play equal to
the standard value. Standard value: 0 - 0.08 mm |