DISASSEMBLY AND REASSEMBLY <Long wheelbase-3 200, 3 800>



Disassembly steps


1.
 Clip


2.
 Pin


3.
 Clip


4.
 Pad assembly


5.
 Shim
<<A>>
6.
 Piston boot
<<A>>
7.
 Piston
<<B>>
8.
 Piston seal


9.
 Caliper body
note Install at pad assembly with a wear indicator to the inside of the wheel with the indicator facing downwards.

LUBRICATION POINTS




DISASSEMBLY SERVICE POINTS
When disassembling the disc brakes, disassemble both sides (left and right) as a set.

<<A>> PISTON BOOT/PISTON REMOVAL
caution Do not remove one piston completely before trying to remove the other piston, because it will become impossible to remove other pistons.

Remove the pistons by pumping in air slowly from the brake hose connection. Be sure to use a wood block and adjust the height of the four pistons so that the pistons protrude evenly.

<<B>> PISTON SEAL REMOVAL
1.
caution To prevent damage to inner cylinder, do not use a flat-tipped screwdriver or other tool.
Remove the piston seal with finger tip.
2.Clean the piston surface and inner cylinder with alcohol or brake fluid DOT 3 or DOT 4.