DISASSEMBLY AND REASSEMBLY




1.
Torque converter assembly
2.
Converter housing

DISASSEMBLY



1. TORQUE CONVERTER ASSEMBLY REMOVAL


caution
  • Be careful not to damage the oil pump oil seal.
  • Be careful not to drop the torque converter assembly.

Remove the torque converter assembly from the transmission assembly.

2. CONVERTER HOUSING REMOVAL



1.Remove the 18 bolts to remove the converter housing.
SIZE: Bolt
1: M6 x 1.0 x 30 mm
2: M6 x 1.0 x 35 mm
note The number shown in the figure indicates the kind of bolts.

2.
caution Be careful not to damage the fitting surface of the converter housing and the transmission case.
Using a plastic hammer, tap the converter housing to remove it.

REASSEMBLY



1. CONVERTER HOUSING INSTALLATION



1.Apply the sealant to the transmission case as shown in the figure.
Specified sealant: TORAY SILICONE-SH7801 or equivalent
note Spread the sealant over the contact surface.

2.
caution Be careful not to damage the fitting surface of the converter housing and the transmission case.
Using a plastic hammer, install the converter housing to the transmission case.
note Hit all around contact surface with a plastic hammer during installation.

3.Temporarily tighten the 18 bolts by hand as shown in the illustration.
SIZE: Bolt
1: M6 x 1.0 x 30 mm
2: M6 x 1.0 x 35 mm
note The number shown in the figure indicates the kind of bolts.
4.
caution
  • Be sure to tighten bolts "1" before tightening bolts "2".
  • Be sure to tighten bolts "1" evenly and gradually, in a diagonally opposing sequence.
Tighten the 18 bolts to the specified torque in the order shown in the figure.
Tightening torque: 25 ± 4 N·m

2. TORQUE CONVERTER ASSEMBLY INSTALLATION


caution
  • Be careful not to damage the oil pump oil seal.
  • Be careful not to drop the torque converter assembly.
  • Be careful not to pinch fingers.

Using a screwdriver, position the drive gear on the oil pump assembly in the centre. Then install the torque converter assembly on the transmission assembly.

3. INSTALLATION POSITION OF TORQUE CONVERTER ASSEMBLY



Measure the dimension from the end face of the converter housing to the torque converter assembly as shown in the figure, and check that the torque converter assembly is installed properly.
Dimension:

    <6B3> Over than 23 mm
    <4N1> Over than 33.5 mm