REMOVAL AND INSTALLATION


caution *: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on the earth in the unladen condition.
Pre-removal and Post-installation Operation
  • Under Cover Removal and Installation (Refer to GROUP 51, Under Cover .)
  • Front Axle Gear Oil Level Check (Refer to .)
  • Driveshaft Removal and Installation (Refer to .)
  • Inner Shaft Removal and Installation (Refer to .)




Removal steps


1.
Filler plug


2.
Gasket


3.
Drain plug


4.
Gasket
<<A>>
 >>B<<
 5.
Front propeller shaft connection


·
 Support the differential by a transmission jack


6.
 Self-locking nut


7.
Front suspension rear crossmember assembly mounting bolt


8.
Front suspension rear crossmember assembly

>>A<<
 9.
Vacuum hose connection <Vehicles with freewheel clutch>


10.
Differential mounting bracket bolt


11.
 Housing tube, front differential carrier and differential mounting bracket


12.
 Differential mounting bracket <RH>


13.
 Differential mounting bracket <LH>


14.
 Pin <Vehicles with freewheel clutch>


15.
 Collar <Vehicles with freewheel clutch>


16.
 Actuator assembly <Vehicles with freewheel clutch>


17.
 Free wheel engage switch assembly <Vehicles with freewheel clutch>


18.
 Gasket <Vehicles with freewheel clutch>


19.
 Breather hose


20.
 Housing tube assembly


21.
 Breather pipe


22.
 Front differential carrier assembly

REMOVAL SERVICE POINT

<<A>> FRONT PROPELLER SHAFT REMOVAL


Make mating marks on the flange yoke and the differential carrier companion flange. Remove the front propeller shaft.

INSTALLATION SERVICE POINTS

>>A<< VACUUM HOSE INSTALLATION <VEHICLES WITH FREEWHEEL CLUTCH>

Install the vacuum hoses so that they match the identification colours of the actuator assembly nipple.

>>B<< FRONT PROPELLER SHAFT INSTALLATION


Install the front propeller shaft so that the mating marks of the flange yoke and the differential carrier companion flange are aligned.