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1.In order to protect the
body (paint surface) surface, apply protective tapes to body
area around the rear door glass.
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2.Apply protective tapes to
avoid the rear door glass assembly from dropping.
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3.
Use
a piano wire to cut away the adhesive of the rear door
glass.
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4.If the rear door glass
assembly is reused, make the mating marks on the glass
assembly
and body, and use the special tool window glass holder
(MB990480) to remove the glass assembly.
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5.
| caution |
- Be careful not to cut away more adhesive
than is necessary.
- Be careful not to damage a paintwork on
the body surface with a knife. If the
paintwork
is damaged, repair the damaged area with
touch-up paint or anti-rust
agent.
- If the rear door glass assembly is
reused, scrape away all traces of old
adhesive
from the rear door glass
assembly.
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Use a knife to cut away the remaining adhesive so
that the adhesive thickness is within
2 mm around the entire circumference of the body
flange.
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6.Finish the flange surfaces
so that they are smooth.
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1.
| caution |
Leave the degreased parts for
3 or more minutes to dry well,
before starting on the next step. Do not touch
the degreased parts.
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Use the parts cleaner (MZ100387 or equivalent) to
degrease the inside and outside of the
rear door glass and the body flange.
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2.
Install
the fasteners to the specified positions on the rear door
glass.
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3.Install the fasteners to
the specified positions on the body flange.
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4.Install the rear door
glass spacer to the specified position on the rear door
glass.
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1.Apply a double-sided tape
to the specified position of the rear door garnish
assembly.
Double-sided tape:
5 mm width, 410
mm length and 0.6 mm thickness
2.Install
the rear door garnish assembly with the double-sided tape on
it to the rear
door glass by aligning the mating marks made at the removal
step.
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1.
Apply
the primer and adhesive to the rear door glass.
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2.Install the glass by the
same procedures as for the windshield glass (Refer to  ).
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