REMOVAL AND INSTALLATION <CLUB CAB>



Pre-removal Operation
  • Door Trim Assembly Removal (Refer to GROUP 52A, Door Trim ).

Post-installation Operation
  • Door Inside Handle Play Check (Refer to ).
  • Door Outside Handle Play Check (Refer to ).
  • Door Trim Assembly Installation (Refer to GROUP 52A, Door Trim ).





Removal steps


1.
Door inside handle (built-in front door trim) (Refer to GROUP 52A - Door Trim .)


·
Waterproof film and rear lower sash (Refer to .)


2.
Door outside handle cover


3.
Door outside handle


4.
Door outside handle gasket


5.
Door outside handle base


·
Waterproof film and rear lower sash (Refer to .)


6.
Door latch and cable assembly


7.
Screw
<<A>>

8.
Door latch assembly
<<A>>

9.
Door lock cover

>>B<<
10.
Door inside lock cable

>>B<<
11.
Door inside handle cable


12.
Door outside handle rod


13.
Door outside lock clip


·
Waterproof film (Refer to .)

>>A<<
14.
Door check


15.
Door lock stopper


16.
Door catch





Removal steps


1.
Rear door inside handle


2.
Rear door panel bracket


3.
Grommet

>>C<<
4.
Rear door upper latch assembly

>>C<<
5.
Rear door lower latch assembly


6.
Screw


7.
Rear door check


8.
Rear door contact switch

REMOVAL SERVICE POINT



<<A>> DOOR LATCH ASSEMBLY/DOOR LOCK COVER REMOVAL



Remove the door lock cover in the following procedures:
1.Release the upper and lower claws of the door lock cover by using a flat-tipped screwdriver.
2.Pull the cover out a little.
3.With the cover pulled out state, slide it toward cabled side and remove it from the door latch assembly.

INSTALLATION SERVICE POINTS



>>A<< DOOR CHECK INSTALLATION



Install the door check with the following identification mark facing upward.
Application
Identification mark
Front door
Left door
FL
Right door
FR
Rear door
Left door
RL
Right door
RR

>>B<< DOOR INSIDE LOCK CABLE/ DOOR INSIDE HANDLE CABLE INSTALLATION



Connect the door inside lock cable and door inside handle cable to the door inside handle according to the identification colour marked on the cables as shown in the illustration.

>>C<< REAR DOOR UPPER LATCH ASSEMBLY/ REAR DOOR LOWER LATCH ASSEMBLY INSTALLATION




Adjust the shown portions in the rear door upper/lower latch assembly so that they are unlocked simultaneously when you unlock the rear door inside handle.