REMOVAL AND INSTALLATION


Pre-removal and Post-installation Operation
  • Instrument Lower Panel Removal and Installation (Refer to GROUP 52A - Instrument Lower Panel ).
  • Glove Box Removal and Installation (Refer to GROUP 52A - Glove Box).
  • Instrument Centre Panel Removal and Installation (Refer to GROUP 52A - Instrument Centre Panel).
  • Floor Console Removal and Installation (Refer to GROUP 52A - Floor Console).
  • Radio and CD Player Bracket Removal and Installation (Refer to GROUP 54A - Radio and CD Player).




Removal steps

>>C<<
 1.
 Outside/Inside air selection damper control cable connection

>>B<<
 2.
 Air mixing damper control cable connection <Except vehicles with cooler>

>>A<<
 3.
 Mode selection damper control cable connection


4.
 Heater controller assembly

INSTALLATION SERVICE POINTS

>>A<< MODE SELECTION DAMPER CONTROL CABLE CONNECTION



1.Install the parts in the order shown in the figure above.
2.Engage the cable end into the mode link pin of the heater unit assembly.

3.Engage the cable E-ring into the locator of the heater unit assembly to fit the cable into the clip.
4.Operate the mode selection dial knob to check that it rotates from the DEF (or FOOT) to the FACE, and from the FACE to the DEF (or FOOT) positions smoothly.
5.When the blower unit is running at high speed with the knob set to the FACE position, check that no extra air leaks from the footwell outlet (or duct) of the heater unit assembly.

>>B<< AIR MIXING DAMPER CONTROL CABLE CONNECTION <EXCEPT VEHICLES WITH COOLER>



1.Install the parts in the order shown in the figure above.
2.Insert the cable end into the temperature adjusting linkage pin of the heater unit assembly.

3.Insert the cable into the clip while engaging the E ring of the temperature adjusting cable into the locator of the heater unit assembly in direction of arrow.
4.After all of the components have been installed, operate the temperature control dial knob from HOT to COOL and vice versa. The temperature adjusting linkages of the heater unit assembly should move smoothly from end position to end position.

>>C<< OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL CABLE CONNECTION



1.Install the parts in the order shown in the figure above.
2.Engage the cable end into the outside/inside air selection link pin at the blower unit side of the heater unit assembly.

3.Engage the cable E-ring into the locator of the heater unit assembly to fit the cable into the clip.
4.Operate the outside/inside air selection lever on the heater control panel from the inside air recirculation to the outside air positions and vice versa to check that the knob and its linkage run smoothly all the way.