-Contents-
00 -GENERAL
HOW TO USE THIS MANUAL
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS
CONTENTS OF TROUBLESHOOTING
DIAGNOSIS FUNCTION
HOW TO USE THE INSPECTION PROCEDURES
CONNECTOR MEASUREMENT SERVICE POINTS
CONNECTOR INSPECTION SERVICE POINTS
INSPECTION SERVICE POINTS FOR A BLOWN FUSE
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS
HOW TO TREAT PAST TROUBLE
(2016 Basic) RELAY INSPECTION
(2016 Supplement) RELAY INSPECTION
(2017 Supplement) RELAY INSPECTION
VEHICLE IDENTIFICATION
(2016 Basic) MODELS<VEHICLES FOR THAILAND>
(2016 Basic) MODELS<VEHICLES FOR AUSTRALIA AND NEW ZEALAND>
(2016 Basic) MODELS<VEHICLES FOR GENERAL EXPORT>
(2016 Supplement) MODELS<VEHICLES FOR AUSTRALIA AND NEW ZEALAND>
(2016 Supplement) MODELS<VEHICLES FOR GENERAL EXPORT>
(2017 Supplement) MODELS<VEHICLES FOR THAILAND>
(2017 Supplement) MODELS<VEHICLES FOR AUSTRALIA AND NEW ZEALAND>
(2017 Supplement) MODELS<VEHICLES FOR GENERAL EXPORT>
(2018 Supplement) MODELS<VEHICLES FOR THAILAND>
(2018 Supplement) MODELS<VEHICLES FOR AUSTRALIA AND NEW ZEALAND>
(2018 Supplement) MODELS<VEHICLES FOR GENERAL EXPORT>
(2016 Basic) VEHICLE IDENTIFICATION NUMBER (CHASSIS NUMBER)
(2016 Supplement) VEHICLE IDENTIFICATION NUMBER (CHASSIS NUMBER)
(2017 Supplement) VEHICLE IDENTIFICATION NUMBER (CHASSIS NUMBER)
(2018 Supplement) VEHICLE IDENTIFICATION NUMBER (CHASSIS NUMBER)
(2016 Basic) VEHICLE INFORMATION CODE PLATE
(2016 Supplement) VEHICLE INFORMATION CODE PLATE
(2016 Supplement) VEHICLE IDENTIFICATION NUMBER (VIN) PLATE
(2017 Supplement) VEHICLE IDENTIFICATION NUMBER (VIN) PLATE
(2018 Supplement) VEHICLE IDENTIFICATION NUMBER (VIN) PLATE
ENGINE MODEL STAMPING
(2016 Supplement) MANUFACTURER PLATE
(2016 Supplement) CERTIFICATION LABEL
(2016 Supplement) THEFT PROTECTION LABEL
GENERAL DATA AND SPECIFICATIONS
(2016 Basic) GENERAL DATA AND SPECIFICATIONS<VEHICLES FOR THAILAND>
(2016 Basic) GENERAL DATA AND SPECIFICATIONS<VEHICLES FOR AUSTRALIA AND NEW ZEALAND>
(2016 Basic) GENERAL DATA AND SPECIFICATIONS<VEHICLES FOR GENERAL EXPORT>
(2016 Supplement) GENERAL DATA AND SPECIFICATIONS<VEHICLES FOR AUSTRALIA AND NEW ZEALAND>
(2016 Supplement) GENERAL DATA AND SPECIFICATIONS<VEHICLES FOR GENERAL EXPORT>
(2017 Supplement) GENERAL DATA AND SPECIFICATIONS<VEHICLES FOR THAILAND>
(2017 Supplement) GENERAL DATA AND SPECIFICATIONS<VEHICLES FOR AUSTRALIA AND NEW ZEALAND>
(2017 Supplement) GENERAL DATA AND SPECIFICATIONS<VEHICLES FOR GENERAL EXPORT>
(2018 Supplement) GENERAL DATA AND SPECIFICATIONS<VEHICLES FOR THAILAND>
(2018 Supplement) GENERAL DATA AND SPECIFICATIONS<VEHICLES FOR AUSTRALIA AND NEW ZEALAND>
(2018 Supplement) GENERAL DATA AND SPECIFICATIONS<VEHICLES FOR GENERAL EXPORT>
PRECAUTIONS BEFORE SERVICE
ABOUT THE DESCRIPTION OF THE IGNITION SWITCH
POWER SUPPLY MODE BY THE ENGINE SWITCH OPERATION
ENGINE SWITCH INDICATER
CAUTIONS FOR AIR CONDITIONER STARITING
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SERVICING ELECTRICAL SYSTEM
IN ORDER TO PREVENT VEHICLES FROM FIRE
HOW TO SHIFT LOCK FORCED RELEASE
MULTI USE TESTER (MUT-III) SUB ASSEMBLY
HOW TO PERFORM CHASSIS NUMBER (Chassis No.) WRITING
PRE-INSPECTION CONDITION
ENGINE OILS
INITIALISATION PROCEDURE FOR LEARNING VALUE IN MPI ENGINE<4G6>
LEARNING PROCEDURE FOR IDLING IN MPI ENGINE<4G6>
SERVICING COMMON RAIL ENGINE<4D5, 4N1>
WHAT THE COMMON RAIL ENGINE LEARNS<4D5, 4N1>
INJECTOR IDENTIFICATION CODE REGISTRATION PROCEDURE<4D5, 4N1>
SMALL INJECTION QUANTITY LEARNING PROCEDURE
SUPPLY PUMP CORRECTION LEARNING PROCEDURE<4D5, 4N1>
INITIALISATION PROCEDURE FOR LEARNING VALUE IN COMMON RAIL ENGINE<4D5, 4N1>
INITIALISATION PROCEDURE FOR LEARNING VALUE IN DIESEL PARTICULATE FILTER (DPF) SYSTEM<4N1&Euro5>
BATTERY CURRENT SENSOR CALIBRATION<Euro5b>
FORM-IN-PLACE GASKET (FIPG)
HOW TO USE THE THROTTLE CONTROLLER
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS
VEHICLE WASHING
BELT TENSION METER SET
(2017 Supplement) PRECAUTIONS FOR INSTALLATION OF ON-VEHICLE RADIO TRANSMISSION EQUIPMENT
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SRS SERVICE PRECAUTIONS
SUPPORT LOCATIONS FOR LIFTING AND JACKING
CLIP TABLE
TOWING AND HOISTING
00E-GENERAL <ELECTRICAL>
HOW TO READ WIRING DIAGRAMS
COMPOSITION AND CONTENTS OF WIRING DIAGRAMS
HOW TO READ CONFIGURATION DIAGRAMS
HOW TO READ CIRCUIT DIAGRAMS
MARKINGS FOR CONNECTOR AND EARTHING
WIRE COLOUR CODES
(2016 Basic) ABBREVIATION SYMBOLS
(2016 Supplement) ABBREVIATION SYMBOLS
OUTLINE OF CHANGE
(2016 Supplement) CONFIGURATION DIAGRAMS
(2017 Supplement) CONFIGURATION DIAGRAMS
(2018 Supplement) CONFIGURATION DIAGRAMS
(2016 Supplement) CIRCUIT DIAGRAM
(2017 Supplement) CIRCUIT DIAGRAM
(2018 Supplement) CIRCUIT DIAGRAM
11A-ENGINE MECHANICAL<4G6>
GENERAL INFORMATION
SERVICE SPECIFICATIONS
SEALANTS AND ADHESIVES
SPECIAL TOOLS
ON-VEHICLE SERVICE
DRIVE BELT TENSION CHECK AND ADJUSTMENT
IGNITION TIMING CHECK
IDLE SPEED CHECK
IDLE MIXTURE CHECK
COMPRESSION PRESSURE CHECK
MANIFOLD VACUUM CHECK
LASH ADJUSTER CHECK
CRANKSHAFT PULLEY
CRANKSHAFT PULLEY REMOVAL AND INSTALLATION
CAMSHAFT OIL SEAL
CAMSHAFT OIL SEAL REMOVAL AND INSTALLATION
CAMSHAFT
CAMSHAFT REMOVAL AND INSTALLATION
VALVE STEM SEAL
VALVE STEM SEAL REMOVAL AND INSTALLATION
OIL PAN AND OIL STRAINER
OIL PAN AND OIL STRAINER REMOVAL AND INSTALLATION
OIL PAN INSPECTION
CRANKSHAFT OIL SEAL
CRANKSHAFT OIL SEAL REMOVAL AND INSTALLATION
CYLINDER HEAD GASKET
CYLINDER HEAD GASKET REMOVAL AND INSTALLATION
TIMING BELT
TIMING BELT REMOVAL AND INSTALLATION
TIMING BELT INSPECTION
ENGINE ASSEMBLY
ENGINE ASSEMBLY REMOVAL AND INSTALLATION
11B-ENGINE OVERHAUL<4G6>
GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS
REWORK DIMENSIONS
TORQUE SPECIFICATIONS
SEALANTS
SPECIAL TOOLS
COOLING FAN AND PULLEY
COOLING FAN AND PULLEY REMOVAL AND INSTALLATION
CRANKSHAFT PULLEY
CRANKSHAFT PULLEY REMOVAL AND INSTALLATION
IGNITION COIL
IGNITION COIL REMOVAL AND INSTALLATION
CAMSHAFT POSITION SENSOR
CAMSHAFT POSITION SENSOR REMOVAL AND INSTALLATION
ALTERNATOR
ALTERNATOR REMOVAL AND INSTALLATION
TIMING BELT
TIMING BELT REMOVAL AND INSTALLATION
TIMING BELT INSPECTION
FLYWHEEL
FLYWHEEL REMOVAL AND INSTALLATION
THROTTLE BODY
THROTTLE BODY REMOVAL AND INSTALLATION
INJECTOR
INJECTOR REMOVAL AND INSTALLATION
INLET MANIFOLD
INLET MANIFOLD REMOVAL AND INSTALLATION
EXHAUST MANIFOLD
EXHAUST MANIFOLD REMOVAL AND INSTALLATION
WATER HOSE AND PIPE
WATER HOSE AND PIPE REMOVAL AND INSTALLATION
DETONATION SENSOR
DETONATION SENSOR REMOVAL AND INSTALLATION
ROCKER ARMS AND CAMSHAFT
ROCKER ARMS AND CAMSHAFT REMOVAL AND INSTALLATION
ROCKER ARMS AND CAMSHAFT INSPECTION
CYLINDER HEAD AND VALVES
CYLINDER HEAD AND VALVES REMOVAL AND INSTALLATION
CYLINDER HEAD AND VALVES INSPECTION
OIL PAN
OIL PAN REMOVAL AND INSTALLATION
FRONT CASE AND OIL PUMP
FRONT CASE AND OIL PUMP REMOVAL AND INSTALLATION
FRONT CASE AND OIL PUMP INSPECTION
PISTON AND CONNECTING ROD
PISTON AND CONNECTING ROD REMOVAL AND INSTALLATION
PISTON AND CONNECTING ROD INSPECTION
CRANKSHAFT AND CYLINDER BLOCK
CRANKSHAFT AND CYLINDER BLOCK REMOVAL AND INSTALLATION
CRANKSHAFT AND CYLINDER BLOCK INSPECTION
11C-ENGINE MECHANICAL<4D5>
GENERAL INFORMATION
SERVICE SPECIFICATIONS
SEALANTS AND ADHESIVES
SPECIAL TOOLS
ON-VEHICLE SERVICE
ALTERNATOR AND POWER STEERING OIL PUMP DRIVE BELT TENSION CHECK AND ADJUSTMENT
A/C COMPRESSOR DRIVE BELT TENSION CHECK AND ADJUSTMENT
A/C COMPRESSOR DRIVE BELT CHECK
AUTO-TENSIONER CHECK
VALVE CLEARANCE CHECK AND ADJUSTMENT
IDLE SPEED CHECK
COMPRESSION PRESSURE CHECK
TIMING BELT B TENSION ADJUSTMENT
CRANKSHAFT PULLEY
CRANKSHAFT PULLEY REMOVAL AND INSTALLATION
VACUUM PUMP
VACUUM PUMP REMOVAL AND INSTALLATION
CAMSHAFT AND VALVE STEM SEAL
CAMSHAFT AND VALVE STEM SEAL REMOVAL AND INSTALLATION
OIL PAN AND OIL STRAINER
OIL PAN AND OIL STRAINER REMOVAL AND INSTALLATION<2WD-Except high rider>
OIL PAN AND OIL STRAINER REMOVAL AND INSTALLATION<2WD-High rider, 4WD>
OIL PAN AND OIL STRAINER INSPECTION
CRANKSHAFT OIL SEAL
CRANKSHAFT OIL SEAL REMOVAL AND INSTALLATION<M/T>
CRANKSHAFT OIL SEAL REMOVAL AND INSTALLATION<A/T>
CYLINDER HEAD GASKET
CYLINDER HEAD GASKET REMOVAL AND INSTALLATION
TIMING BELT
TIMING BELT REMOVAL AND INSTALLATION
ENGINE ASSEMBLY
ENGINE ASSEMBLY REMOVAL AND INSTALLATION
11D-ENGINE OVERHAUL<4D5>
GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS
REWORK DIMENSIONS
TORQUE SPECIFICATIONS
SEALANTS
SPECIAL TOOLS
SOLENOID VALVE AND VACUUM HOSE
SOLENOID VALVE AND VACUUM HOSE REMOVAL AND INSTALLATION
ALTERNATOR
ALTERNATOR REMOVAL AND INSTALLATION
INLET MANIFOLD
INLET MANIFOLD REMOVAL AND INSTALLATION
EXHAUST MANIFOLD AND TURBOCHARGER
EXHAUST MANIFOLD AND TURBOCHARGER REMOVAL AND INSTALLATION
TIMING BELT
TIMING BELT REMOVAL AND INSTALLATION
TIMING BELT INSPECTION
COMMON RAIL AND SUPPLY PUMP
COMMON RAIL AND SUPPLY PUMP REMOVAL AND INSTALLATION
ROCKER COVER AND INJECTOR
ROCKER COVER AND INJECTOR REMOVAL AND INSTALLATION
WATER HOSE AND PIPE
WATER HOSE AND PIPE REMOVAL AND INSTALLATION
ROCKER ARMS AND CAMSHAFT
ROCKER ARMS AND CAMSHAFT REMOVAL AND INSTALLATION
ROCKER ARMS AND CAMSHAFT INSPECTION
CYLINDER HEAD AND VALVES
CYLINDER HEAD AND VALVES REMOVAL AND INSTALLATION
CYLINDER HEAD AND VALVES INSPECTION
OIL PAN AND OIL PUMP
OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION
OIL PAN AND OIL PUMP INSPECTION
PISTON AND CONNECTING ROD
PISTON AND CONNECTING ROD REMOVAL AND INSTALLATION
PISTON AND CONNECTING ROD INSPECTION
CRANKSHAFT AND CYLINDER BLOCK
CRANKSHAFT AND CYLINDER BLOCK REMOVAL AND INSTALLATION
CRANKSHAFT AND CYLINDER BLOCK INSPECTION
11E-ENGINE MECHANICAL<4N1>
(2016 Basic) GENERAL INFORMATION
(2016 Supplement) GENERAL INFORMATION
(2016 Basic) SERVICE SPECIFICATIONS
(2016 Supplement) SERVICE SPECIFICATIONS
SEALANTS AND ADHESIVES
(2016 Basic) SPECIAL TOOLS
(2016 Supplement) SPECIAL TOOLS
ON-VEHICLE SERVICE
ALTERNATOR DRIVE BELT TENSION CHECK AND ADJUSTMENT
(2016 Basic) POWER STEERING OIL PUMP AND A/C COMPRESSOR DRIVE BELT TENSION CHECK AND ADJUSTMENT
(2016 Supplement) POWER STEERING OIL PUMP AND A/C COMPRESSOR DRIVE BELT TENSION CHECK AND ADJUSTMENT
AUTO-TENSIONER CHECK
(2016 Basic) VALVE CLEARANCE CHECK AND ADJUSTMENT
(2016 Supplement) VALVE CLEARANCE CHECK AND ADJUSTMENT<Except MIVEC>
ROCKER ARM PISTON OPERATION CHECK
IDLE SPEED CHECK
COMPRESSION PRESSURE CHECK
CRANKSHAFT PULLEY
(2016 Basic) CRANKSHAFT PULLEY REMOVAL AND INSTALLATION
(2016 Supplement) CRANKSHAFT PULLEY REMOVAL AND INSTALLATION
VACUUM PUMP
VACUUM PUMP REMOVAL AND INSTALLATION
ROCKER COVER ASSEMBLY
ROCKER COVER ASSEMBLY REMOVAL AND INSTALLATION
CAMSHAFT
CAMSHAFT REMOVAL AND INSTALLATION
ROCKER ARM AND SHAFT ASSEMBLY
(2016 Basic) ROCKER ARM AND SHAFT ASSEMBLY REMOVAL AND INSTALLATION
(2016 Supplement) ROCKER ARM AND SHAFT ASSEMBLY REMOVAL AND INSTALLATION<Except MIVEC>
VALVE STEM SEAL
VALVE STEM SEAL REMOVAL AND INSTALLATION
OIL FEEDER CONTROL VALVE
OIL FEEDER CONTROL VALVE REMOVAL AND INSTALLATION
OIL PAN AND OIL SCREEN
OIL PAN AND OIL SCREEN REMOVAL AND INSTALLATION
OIL PAN AND OIL SCREEN INSPECTION
CRANKSHAFT FRONT OIL SEAL
CRANKSHAFT FRONT OIL SEAL REMOVAL AND INSTALLATION
CRANKSHAFT REAR OIL SEAL
CRANKSHAFT REAR OIL SEAL REMOVAL AND INSTALLATION<M/T>
CRANKSHAFT REAR OIL SEAL REMOVAL AND INSTALLATION<A/T>
CYLINDER HEAD GASKET
CYLINDER HEAD GASKET REMOVAL AND INSTALLATION
TIMING CHAIN CASE ASSEMBLY
TIMING CHAIN CASE ASSEMBLY REMOVAL AND INSTALLATION
TIMING CHAIN
TIMING CHAIN REMOVAL AND INSTALLATION
TIMING GEAR AND BALANCER UNIT
TIMING GEAR AND BALANCER UNIT REMOVAL AND INSTALLATION
ENGINE ASSEMBLY
ENGINE ASSEMBLY REMOVAL AND INSTALLATION
11F-ENGINE OVERHAUL<4N1>
(2016 Supplement) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
(2016 Basic) GENERAL SPECIFICATIONS
(2016 Supplement) GENERAL SPECIFICATIONS
(2016 Basic) SERVICE SPECIFICATIONS
(2016 Supplement) SERVICE SPECIFICATIONS
REWORK DIMENSIONS
(2016 Basic) TORQUE SPECIFICATIONS
(2017 Supplement) TORQUE SPECIFICATIONS
SEALANTS
SPECIAL TOOLS
SOLENOID VALVE AND VACUUM HOSE
(2016 Basic) SOLENOID VALVE AND VACUUM HOSE REMOVAL AND INSTALLATION
(2017 Supplement) SOLENOID VALVE AND VACUUM HOSE REMOVAL AND INSTALLATION
COOLING FAN AND PULLEY
COOLING FAN AND PULLEY REMOVAL AND INSTALLATION
CRANKSHAFT PULLEY
(2016 Basic) CRANKSHAFT PULLEY REMOVAL AND INSTALLATION
(2016 Supplement) CRANKSHAFT PULLEY REMOVAL AND INSTALLATION
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR REMOVAL AND INSTALLATION
GLOW PLUG
GLOW PLUG REMOVAL AND INSTALLATION
ALTERNATOR
ALTERNATOR REMOVAL AND INSTALLATION
ENGINE OIL PRESSURE SWITCH
ENGINE OIL PRESSURE SWITCH REMOVAL AND INSTALLATION
OIL FILTER
OIL FILTER REMOVAL AND INSTALLATION
OIL COOLER
OIL COOLER REMOVAL AND INSTALLATION
VACUUM PUMP
VACUUM PUMP REMOVAL AND INSTALLATION
COMMON RAIL AND SUPPLY PUMP
COMMON RAIL AND SUPPLY PUMP REMOVAL AND INSTALLATION
THROTTLE BODY
THROTTLE BODY REMOVAL AND INSTALLATION
EGR SYSTEM
EGR SYSTEM REMOVAL AND INSTALLATION
INLET MANIFOLD
INLET MANIFOLD REMOVAL AND INSTALLATION
TURBOCHARGER ASSEMBLY
TURBOCHARGER ASSEMBLY REMOVAL AND INSTALLATION
EXHAUST MANIFOLD
EXHAUST MANIFOLD REMOVAL AND INSTALLATION
WATER HOSE AND PIPE
WATER HOSE AND PIPE REMOVAL AND INSTALLATION
ROCKER COVER
ROCKER COVER REMOVAL AND INSTALLATION
ROCKER ARMS AND CAMSHAFT
(2016 Basic) ROCKER ARMS AND CAMSHAFT REMOVAL AND INSTALLATION
(2016 Supplement) ROCKER ARMS AND CAMSHAFT REMOVAL AND INSTALLATION<Except MIVEC>
(2016 Basic) ROCKER ARMS AND CAMSHAFT INSPECTION
(2016 Supplement) ROCKER ARMS AND CAMSHAFT INSPECTION<Except MIVEC>
OIL PAN
OIL PAN REMOVAL AND INSTALLATION
TIMING CHAIN CASE
TIMING CHAIN CASE REMOVAL AND INSTALLATION
TIMING CHAIN
TIMING CHAIN REMOVAL AND INSTALLATION
TIMING GEAR AND BALANCER UNIT
TIMING GEAR AND BALANCER UNIT REMOVAL AND INSTALLATION
OIL FEEDER CONTROL VALVE
OIL FEEDER CONTROL VALVE REMOVAL AND INSTALLATION
CYLINDER HEAD AND VALVES
CYLINDER HEAD AND VALVES REMOVAL AND INSTALLATION
CYLINDER HEAD AND VALVES INSPECTION
PISTON AND CONNECTING ROD
PISTON AND CONNECTING ROD REMOVAL AND INSTALLATION
PISTON AND CONNECTING ROD INSPECTION
CRANKSHAFT AND CYLINDER BLOCK
CRANKSHAFT AND CYLINDER BLOCK REMOVAL AND INSTALLATION
CRANKSHAFT AND CYLINDER BLOCK INSPECTION
12 -ENGINE LUBRICATION
GENERAL INFORMATION
SERVICE SPECIFICATIONS
SEALANTS OR ADHESIVES
LUBRICANTS
SPECIAL TOOLS
ON-VEHICLE SERVICE
ENGINE OIL CHECK
ENGINE OIL CHANGE
ENGINE OIL FILTER REPLACEMENT
OIL PRESSURE CHECK
ENGINE OIL PRESSURE SWITCH
ENGINE OIL PRESSURE SWITCH REMOVAL AND INSTALLATION
ENGINE OIL COOLER<4D5, 4N1>
ENGINE OIL COOLER REMOVAL AND INSTALLATION
OIL FILTER BRACKET<4N1>
OIL FILTER BRACKET REMOVAL AND INSTALLATION
13A-MULTIPOINT FUEL INJECTION (MPI)<4G6>
(2016 Basic) GENERAL INFORMATION
(2016 Supplement) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION
SERVICE SPECIFICATIONS
SEALANTS OR ADHESIVES
SPECIAL TOOLS
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
(2016 Basic) DIAGNOSIS CODE CHART
(2016 Supplement) DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
CODE NO. P0031 OXYGEN SENSOR (FRONT) HEATER CIRCUIT LOW INPUT
CODE NO. P0032 OXYGEN SENSOR (FRONT) HEATER CIRCUIT HIGH INPUT
CODE NO. P0037 OXYGEN SENSOR (REAR) HEATER CIRCUIT LOW INPUT<EURO4>
CODE NO. P0038 OXYGEN SENSOR (REAR) HEATER CIRCUIT HIGH INPUT<EURO4>
CODE NO. P0068 TRUSTFUL CHECK AIR FLOW SENSOR
CODE NO. P0102 AIR FLOW SENSOR CIRCUIT LOW INPUT
CODE NO. P0103 AIR FLOW SENSOR CIRCUIT HIGH INPUT
CODE NO. P0107 MANIFOLD ABSOLUTE PRESSURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0108 MANIFOLD ABSOLUTE PRESSURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0112 INTAKE AIR TEMPERATURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0113 INTAKE AIR TEMPERATURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0117 ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0118 ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0121 TRUSTFUL CHECK THROTTLE POSITION SENSOR (MAIN)
CODE NO. P0122 THROTTLE POSITION SENSOR (MAIN) CIRCUIT LOW INPUT
CODE NO. P0123 THROTTLE POSITION SENSOR (MAIN) CIRCUIT HIGH INPUT
CODE NO. P0131 OXYGEN SENSOR (FRONT) CIRCUIT LOW VOLTAGE
CODE NO. P0132 OXYGEN SENSOR (FRONT) CIRCUIT HIGH VOLTAGE
CODE NO. P0133 OXYGEN SENSOR (FRONT) CIRCUIT SLOW RESPONSE
CODE NO. P0134 OXYGEN SENSOR (FRONT) CIRCUIT NO ACTIVITY DETECTED
CODE NO. P0137 OXYGEN SENSOR (REAR) CIRCUIT LOW VOLTAGE<EURO4>
CODE NO. P0138 OXYGEN SENSOR (REAR) CIRCUIT HIGH VOLTAGE<EURO4>
CODE NO. P0171 ABNORMAL FUEL SYSTEM (LEAN)
CODE NO. P0172 ABNORMAL FUEL SYSTEM (RICH)
CODE NO. P0221 TRUSTFUL CHECK THROTTLE POSITION SENSOR (SUB)
CODE NO. P0222 THROTTLE POSITION SENSOR (SUB) CIRCUIT LOW INPUT
CODE NO. P0223 THROTTLE POSITION SENSOR (SUB) CIRCUIT HIGH INPUT
CODE NO. P0261 NO.1 INJECTOR CIRCUIT LOW INPUT
CODE NO. P0262 NO.1 INJECTOR CIRCUIT HIGH INPUT
CODE NO. P0264 NO.2 INJECTOR CIRCUIT LOW INPUT
CODE NO. P0265 NO.2 INJECTOR CIRCUIT HIGH INPUT
CODE NO. P0267 NO.3 INJECTOR CIRCUIT LOW INPUT
CODE NO. P0268 NO.3 INJECTOR CIRCUIT HIGH INPUT
CODE NO. P0270 NO.4 INJECTOR CIRCUIT LOW INPUT
CODE NO. P0271 NO.4 INJECTOR CIRCUIT HIGH INPUT
CODE NO. P0300 RANDOM/MULTIPLE CYLINDER MISFIRE DETECTED<EURO4>
CODE NO. P0301 NO.1 CYLINDER MISFIRE DETECTED<EURO4>
CODE NO. P0302 NO.2 CYLINDER MISFIRE DETECTED<EURO4>
CODE NO. P0303 NO.3 CYLINDER MISFIRE DETECTED<EURO4>
CODE NO. P0304 NO.4 CYLINDER MISFIRE DETECTED<EURO4>
CODE NO. P0327 DETONATION SENSOR CIRCUIT LOW INPUT
CODE NO. P0328 DETONATION SENSOR CIRCUIT HIGH INPUT
CODE NO. P0335 CRANK ANGLE SENSOR SYSTEM
CODE NO. P0340 CAMSHAFT POSITION SENSOR SYSTEM
CODE NO. P0350 IGNITION COIL PRIMARY CIRCUIT MALFUNCTION<EURO2>
CODE NO. P0421 CATALYST MALFUNCTION<EURO4>
CODE NO. P0458 PURGE CONTROL SOLENOID VALVE CIRCUIT LOW INPUT
CODE NO. P0459 PURGE CONTROL SOLENOID VALVE CIRCUIT HIGH INPUT
CODE NO. P0500 VEHICLE SPEED SENSOR SYSTEM<Vehicles without ABS/ASTC>
CODE NO. P0500 VEHICLE SPEED SIGNAL SYSTEM<Vehicles with ABS/ASTC>
CODE NO. P0513 IMMOBILIZER SYSTEM<Vehicles without KOS>
CODE NO. P0513 IMMOBILIZER SYSTEM<Vehicles with KOS>
CODE NO. P0537 FIN THERMO SENSOR CIRCUIT LOW INPUT<A/C>
CODE NO. P0537 FIN THERMO SENSOR CIRCUIT LOW INPUT<Cooler>
CODE NO. P0538 FIN THERMO SENSOR CIRCUIT HIGH INPUT<A/C>
CODE NO. P0538 FIN THERMO SENSOR CIRCUIT HIGH INPUT<Cooler>
CODE NO. P0602 VARIANT CODING SYSTEM
CODE NO. P0604 RAM ERROR
CODE NO. P0606 ENGINE-ECU MAIN PROCESSOR MALFUNCTION
CODE NO. P060B A/D CONVERTER
CODE NO. P060D TRUSTFUL CHECK ACCELERATOR PEDAL POSITION SENSOR
CODE NO. P061A TORQUE MONITORING
CODE NO. P061F FAIL-SAFE CONTROL SYSTEM
CODE NO. P0622 ALTERNATOR FR TERMINAL SYSTEM
CODE NO. P062F EEPROM MALFUNCTION
CODE NO. P0630 CHASSIS NUMBER NOT PROGRAMMED
CODE NO. P0638 THROTTLE VALVE CONTROL SERVO CIRCUIT RANGE/PERFORMANCE PROBLEM
CODE NO. P0642 THROTTLE POSITION SENSOR POWER SUPPLY
CODE NO. P0657 THROTTLE VALVE CONTROL SERVO RELAY CIRCUIT MALFUNCTION
CODE NO. P1231 TRUSTFUL CHECK ACTIVE STABILITY CONTROL (ASC)<Vehicles with ASTC>
CODE NO. P1238 AIR FLOW SENSOR TRUSTFUL FOR TORQUE MONITORING
CODE NO. P1240 TRUSTFUL CHECK IGNITION ANGLE
CODE NO. P1242 FAIL-SAFE CONTROL MONITORING
CODE NO. P1243 INQUIRY/RESPONSE ERROR
CODE NO. P1603 BATTERY BACKUP CIRCUIT MALFUNCTION
CODE NO. P2100 THROTTLE VALVE CONTROL SERVO CIRCUIT (OPEN)
CODE NO. P2101 THROTTLE VALVE CONTROL SERVO MAGNETO MALFUNCTION
CODE NO. P2122 ACCELERATOR PEDAL POSITION SENSOR (MAIN) CIRCUIT LOW INPUT
CODE NO. P2123 ACCELERATOR PEDAL POSITION SENSOR (MAIN) CIRCUIT HIGH INPUT
CODE NO. P2127 ACCELERATOR PEDAL POSITION SENSOR (SUB) CIRCUIT LOW INPUT
CODE NO. P2128 ACCELERATOR PEDAL POSITION SENSOR (SUB) CIRCUIT HIGH INPUT
CODE NO. P2135 THROTTLE POSITION SENSOR (MAIN AND SUB) RANGE/PERFORMANCE PROBLEM
CODE NO. P2138 ACCELERATOR PEDAL POSITION SENSOR (MAIN AND SUB) RANGE/PERFORMANCE PROBLEM
CODE NO. P2228 BAROMETRIC PRESSURE SENSOR CIRCUIT LOW INPUT
CODE NO. P2229 BAROMETRIC PRESSURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P2252 OXYGEN SENSOR OFFSET CIRCUIT LOW VOLTAGE
CODE NO. P2253 OXYGEN SENSOR OFFSET CIRCUIT HIGH VOLTAGE
CODE NO. U0121 ABS-ECU TIME-OUT<Vehicles with ABS>
CODE NO. U0141 ETACS-ECU TIME-OUT
CODE NO. U0155 COMBINATION METER TIME-OUT
CODE NO. U0164 A/C-ECU TIME-OUT<Automatic A/C>
CODE NO. U0167 ETACS-ECU (IMMOBILIZER) COMMUNICATION ERROR<Vehicles without KOS>
CODE NO. U0167 KOS-ECU COMMUNICATION ERROR<Vehicles with KOS>
CODE NO. U0168 KOS-ECU TIME-OUT<Vehicles with KOS>
CODE NO. U0415 ASC-ECU CAN DATA ABNORMALITY<Vehicles with ASTC>
(2016 Supplement) CODE NO. P0140 OXYGEN SENSOR (REAR) CIRCUIT NO ACTIVITY DETECTED<EURO5>
SYMPTOM CHART
SYMPTOM PROCEDURES
THE COMMUNICATION BETWEEN M.U.T.-III AND ENGINE-ECU IS NOT POSSIBLE.
THE ENGINE WARNING LAMP DOES NOT ILLUMINATE RIGHT AFTER THE IGNITION SWITCH IS TURNED TO THE "ON" POSITION.
THE ENGINE WARNING LAMP REMAINS ILLUMINATING AND NEVER GOES OUT.
STARTING IMPOSSIBLE (STARTER NOT OPERATIVE)
STARTING IMPOSSIBLE (STARTER OPERATIVE BUT NO INITIAL COMBUSTION)
STARTING IMPOSSIBLE (INITIAL COMBUSTION BUT NO COMPLETE COMBUSTION), IMPROPER STARTING (LONG TIME TO START)
UNSTABLE IDLING (ROUGH IDLING, HUNTING), IMPROPER IDLING SPEED (TOO HIGH OR TOO LOW), ENGINE STALLS DURING IDLING (DIE OUT)
THE ENGINE STALLS WHEN STARTING THE CAR. (PASS OUT), THE ENGINE STALLS WHEN DECELERATING.
ENGINE DOES NOT REVOLVE UP.
HESITATION, SAG, POOR ACCELERATION, STUMBLE OR SURGE
THE FEELING OF IMPACT OR VIBRATION WHEN ACCELERATING.
THE FEELING OF IMPACT OR VIBRATION WHEN DECELERATING.
KNOCKING
IGNITION TIMING DEVIATION
RUN ON (DIESELING)
ODOUR, WHITE SMOKE, BLACK SMOKE AND HIGH-CONCENTRATION OF CO/HC DURING IDLING.
BATTERY RUN DOWN
OVERHEATING
ENGINE-ECU POWER SUPPLY, ENGINE CONTROL RELAY, IGNITION SWITCH-IG1 SYSTEM
FUEL PUMP SYSTEM
IGNITION CIRCUIT SYSTEM
A/C SWITCH SYSTEM<Cooler, A/C>
A/C SWITCH SYSTEM<Automatic A/C>
A/C COMPRESSOR RELAY SYSTEM
POWER STEERING FLUID PRESSURE SWITCH SYSTEM.
FAN CONTROL RELAY SYSTEM<Vehicles with condenser fan>
ENGINE OIL PRESSURE SWITCH SYSTEM
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
CHECK AT THE ECU TERMINALS
INSPECTION PROCEDURE USING AN OSCILLOSCOPE
ON-VEHICLE SERVICE
THROTTLE BODY (THROTTLE VALVE AREA) CLEANING
FUEL PRESSURE TEST
FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE PRESSURIZED FUEL PRESSURE)
FUEL PUMP OPERATION CHECK
COMPONENT LOCATION
ENGINE CONTROL RELAY CONTINUITY CHECK
FUEL PUMP RELAY CONTINUITY CHECK
THROTTLE VALVE CONTROL SERVO RELAY CONTINUITY CHECK
INTAKE AIR TEMPERATURE SENSOR CHECK
ENGINE COOLANT TEMPERATURE SENSOR CHECK
OXYGEN SENSOR CHECK
INJECTOR CHECK
THROTTLE VALVE CONTROL SERVO CHECK
INJECTOR
INJECTOR REMOVAL AND INSTALLATION
THROTTLE BODY ASSEMBLY
THROTTLE BODY ASSEMBLY REMOVAL AND INSTALLATION
ENGINE-ECU
ENGINE-ECU REMOVAL AND INSTALLATION
13B-DIESEL FUEL<4D5>
(2016 Supplement) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION
SERVICE SPECIFICATIONS
SEALANTS OR ADHESIVES
SPECIAL TOOLS
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
CODE NO. P0016 CRANKSHAFT/CAMSHAFT POSITION SENSOR PHASE PROBLEM
CODE NO. P0047 VARIABLE GEOMETRY SOLENOID VALVE LOW<Variable geometry turbocharger>
CODE NO. P0048 VARIABLE GEOMETRY SOLENOID VALVE HIGH<Variable geometry turbocharger>
CODE NO. P0072 NO.1 INTAKE AIR TEMPERATURE SENSOR CIRCUIT LOW INPUT<Euro4>
CODE NO. P0073 NO.1 INTAKE AIR TEMPERATURE SENSOR CIRCUIT HIGH INPUT<Euro4>
CODE NO. P0088 COMMON RAIL HIGH PRESSURE MALFUNCTION
CODE NO. P0089 SUCTION CONTROL VALVE STUCK
CODE NO. P0093 FUEL LEAK PROBLEM
CODE NO. P0101 AIR FLOW SENSOR PERFORMANCE<Euro4>
CODE NO. P0102 AIR FLOW SENSOR CIRCUIT LOW INPUT<Euro4>
CODE NO. P0103 AIR FLOW SENSOR CIRCUIT HIGH INPUT<Euro4>
CODE NO. P0106 MANIFOLD ABSOLUTE PRESSURE SENSOR RANGE/PERFORMANCE PROBLEM
CODE NO. P0107 MANIFOLD ABSOLUTE PRESSURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0108 MANIFOLD ABSOLUTE PRESSURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0112 NO.2 INTAKE AIR TEMPERATURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0113 NO.2 INTAKE AIR TEMPERATURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0117 ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0118 ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0122 THROTTLE POSITION SENSOR CIRCUIT LOW INPUT<with intercooled turbocharger>
CODE NO. P0123 THROTTLE POSITION SENSOR CIRCUIT HIGH INPUT<with intercooled turbocharger>
CODE NO. P0182 FUEL TEMPERATURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0183 FUEL TEMPERATURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0191 RAIL PRESSURE SENSOR RANGE/PERFORMANCE PROBLEM
CODE NO. P0192 RAIL PRESSURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0193 RAIL PRESSURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0201 NO.1 INJECTOR CIRCUIT MALFUNCTION
CODE NO. P0202 NO.2 INJECTOR CIRCUIT MALFUNCTION
CODE NO. P0203 NO.3 INJECTOR CIRCUIT MALFUNCTION
CODE NO. P0204 NO.4 INJECTOR CIRCUIT MALFUNCTION
CODE NO. P0217 ENGINE COOLANT OVER TEMPERATURE
CODE NO. P0219 ENGINE OVERSPEED CONDITION
CODE NO. P0234 TURBOCHARGER OVERBOOST CONDITION<Except high power engine>
CODE NO. P0299 TURBOCHARGER UNDER BOOST
CODE NO. P0301 NO. 1 CYLINDER INJECTOR MALFUNCTION (NO INJECTION)
CODE NO. P0302 NO. 2 CYLINDER INJECTOR MALFUNCTION (NO INJECTION)
CODE NO. P0303 NO. 3 CYLINDER INJECTOR MALFUNCTION (NO INJECTION)
CODE NO. P0304 NO. 4 CYLINDER INJECTOR MALFUNCTION (NO INJECTION)
CODE NO. P0335 CRANK ANGLE SENSOR SYSTEM
CODE NO. P0336 CRANK ANGLE SENSOR RANGE/PERFORMANCE PROBLEM
CODE NO. P0340 CAMSHAFT POSITION SENSOR SYSTEM
CODE NO. P0341 CAMSHAFT POSITION SENSOR RANGE/PERFORMANCE PROBLEM
CODE NO. P0403 EGR VALVE DC MOTOR MALFUNCTION
CODE NO. P0405 EGR VALVE POSITION SENSOR CIRCUIT LOW INPUT
CODE NO. P0406 EGR VALVE POSITION SENSOR CIRCUIT HIGH INPUT
CODE NO. P0502 VEHICLE SPEED SENSOR LOW INPUT<M/T>
CODE NO. P0502 VEHICLE SPEED SENSOR LOW INPUT<A/T>
CODE NO. P0513 IMMOBILIZER MALFUNCTION
CODE NO. P0537 A/C EVAPORATOR TEMPERATURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0538 A/C EVAPORATOR TEMPERATURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0551 POWER STEERING FLUID PRESSURE SWITCH SYSTEM
CODE NO. P0562 BATTERY VOLTAGE TOO LOW
CODE NO. P0602 VARIANT CODING SYSTEM
CODE NO. P0603 EEP ROM MALFUNCTION
CODE NO. P0604 RANDOM ACCESS MEMORY (RAM) MALFUNCTION
CODE NO. P0605 READ ONLY MEMORY (FLASH ROM) MALFUNCTION
CODE NO. P0606 ENGINE-ECU (MAIN CPU) MALFUNCTION
CODE NO. P0607 ENGINE-ECU (SUB CPU) MALFUNCTION
CODE NO. P0628 SUCTION CONTROL VALVE OPEN
CODE NO. P0629 SUCTION CONTROL VALVE BATTERY SHORT
CODE NO. P0630 CHASSIS NUMBER NOT PROGRAMMED
CODE NO. P0638 THROTTLE VALVE CONTROL SERVO STUCK
CODE NO. P0642 ANALOG SENSOR REFERENCE VOLTAGE NO.1 TOO LOW
CODE NO. P0643 ANALOG SENSOR REFERENCE VOLTAGE NO.1 TOO HIGH
CODE NO. P0652 ANALOG SENSOR REFERENCE VOLTAGE NO.2 TOO LOW
CODE NO. P0653 ANALOG SENSOR REFERENCE VOLTAGE NO.2 TOO HIGH
CODE NO. P1203 CAPACITOR INSUFFICIENT CHARGING
CODE NO. P1204 CAPACITOR EXCESSIVE CHARGING
CODE NO. P1210 THROTTLE SOLENOID VALVE SYSTEM<without intercooler>
CODE NO. P1272 PRESSURE LIMITER MALFUNCTION
CODE NO. P1273 SUPPLY PUMP INSUFFICIENT FLOW
CODE NO. P1274 SUPPLY PUMP PROTECTION
CODE NO. P1275 SUPPLY PUMP EXCHANGE
CODE NO. P1276 FUEL FILTER EXCHANGE<EXCEPT THAILAND>
CODE NO. P1277 FUEL FILTER FREEZE<Except THAILAND>
CODE NO. P1298 VARIABLE GEOMETRY TURBOCHARGER CONTROL SYSTEM MALFUNCTION (HIGH PRESSURE)
CODE NO. P1299 VARIABLE GEOMETRY TURBOCHARGER CONTROL SYSTEM MALFUNCTION (LOW PRESSURE)<High power engine>
CODE NO. P1625 INJECTION QUANTITY COMPENSATION VALUE ERROR
CODE NO. P1626 INJECTION QUANTITY COMPENSATION VALUE ERROR NOT CODING
CODE NO. P2118 THROTTLE VALVE CONTROL DC MOTOR CURRENT MALFUNCTION<with intercooled turbocharger>
CODE NO. P2122 ACCELERATOR PEDAL POSITION SENSOR (MAIN) CIRCUIT LOW INPUT
CODE NO. P2123 ACCELERATOR PEDAL POSITION SENSOR (MAIN) CIRCUIT HIGH INPUT
CODE NO. P2124 ACCELERATOR PEDAL POSITION SENSOR (MAIN) CIRCUIT HIGH INPUT INTERMITTENT
CODE NO. P2127 ACCELERATOR PEDAL POSITION SENSOR (SUB) CIRCUIT LOW INPUT
CODE NO. P2128 ACCELERATOR PEDAL POSITION SENSOR (SUB) CIRCUIT HIGH INPUT
CODE NO. P2138 ACCELERATOR PEDAL POSITION SENSOR (MAIN AND SUB) RANGE/PERFORMANCE PROBLEM
CODE NO. P2146 INJECTOR COMMON 1 (CYLINDER NO.1 AND NO.4) CIRCUIT OPEN
CODE NO. P2147 INJECTOR COMMON 1 (CYLINDER NO. 1 AND NO. 4) CIRCUIT EARTH SHORT
CODE NO. P2148 INJECTOR COMMON 1 (CYLINDER NO. 1 AND NO. 4) CIRCUIT BATTERY SHORT
CODE NO. P2149 INJECTOR COMMON 2 (CYLINDER NO.2 AND NO.3) CIRCUIT OPEN
CODE NO. P2150 INJECTOR COMMON 2(CYLINDER NO. 2 AND NO. 3) CIRCUIT EARTH SHORT
CODE NO. P2151 INJECTOR COMMON 2(CYLINDER NO. 2 AND NO. 3) CIRCUIT BATTERY SHORT
CODE NO. P2228 BAROMETRIC PRESSURE SENSOR CIRCUIT LOW INPUT
CODE NO. P2229 BAROMETRIC PRESSURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P2413 EGR SYSTEM PERFORMANCE
CODE NO. P252F ENGINE OIL LEVEL MALFUNCTION
CODE NO. U0114 AWC TIME-OUT
CODE NO. U1073 BUS OFF
CODE NO. U1101 A/T-ECU TIME-OUT<A/T>
CODE NO. U1102 ASTC-ECU TIME-OUT
CODE NO. U1108 COMBINATION METER TIME-OUT
CODE NO. U1117 ETACS-ECU (IMMOBILIZER-ECU) TIME-OUT
SYMPTOM CHART
SYMPTOM PROCEDURES
COMMUNICATION WITH ENGINE-ECU IS NOT POSSIBLE
THE ENGINE WARNING LAMP DOES NOT ILLUMINATE RIGHT AFTER THE IGNITION SWITCH IS TURNED TO THE "ON" POSITION
THE ENGINE WARNING LAMP REMAINS ILLUMINATING AND NEVER GOES OUT
THE STARTER IS IMPOSSIBLE TO OPERATE<M/T>
THE STARTER IS IMPOSSIBLE TO OPERATE<A/T>
STARTING IMPOSSIBLE (STARTER OPERATIVE BUT NO INITIAL COMBUSTION)
IMPROPER STARTING (LONG TIME TO START)
IMPROPER IDLING
THE ENGINE STALLS WHEN DECELERATING
POOR ACCELERATION
A LARGE AMOUNT OF FUEL CONSUMPTION
KNOCKING, ABNORMAL NOISE
WHITE SMOKE
BLACK SMOKE, STATE OF EXHAUST GAS PURIFICATION DETERIORATED
BATTERY RUNDOWN
OVERHEATING
ENGINE-ECU POWER SUPPLY SYSTEM
ENGINE-ECU BATTERY BACK-UP SYSTEM
A/C COMPRESSOR RELAY SYSTEM
CONDENSER FAN RELAY SYSTEM<A/C condenser fan>
ENGINE OIL PRESSURE SWITCH SYSTEM
WATER LEVEL SWITCH SYSTEM
GLOW SYSTEM
4LLC SWITCH SYSTEM<4WD, M/T and high power engine>
A/C SWITCH SYSTEM<Cooler, Manual A/C>
A/C SWITCH SYSTEM<Automatic A/C>
BLOWER SWITCH SYSTEM<Cooler, Manual A/C>
POWER STEERING FLUID PRESSURE SWITCH SYSTEM
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
CHECK AT THE ENGINE-ECU TERMINALS
INSPECTION PROCEDURE USING AN OSCILLOSCOPE
ON-VEHICLE SERVICE
EVACUATION OF WATER FROM FUEL FILTER
FUEL LINE AIR-BLEEDING
FUEL FILTER CARTRIDGE REPLACEMENT
FUEL LINE LEAK CHECK
COMPONENT LOCATION
ENGINE CONTROL RELAY CONTINUITY CHECK
ENGINE COOLANT TEMPERATURE SENSOR CHECK
INJECTOR CHECK
INTAKE AIR TEMPERATURE SENSOR NO.1 CHECK<Euro4>
INTAKE AIR TEMPERATURE SENSOR NO.2 CHECK
SUCTION CONTROL VALVE CHECK
FUEL TEMPERATURE SENSOR CHECK
COMMON RAIL CHECK
THROTTLE VALVE CONTROL SOLENOID CHECK<without intercooler>
THROTTLE ACTUATOR CHECK<without intercooler>
THROTTLE VALVE CONTROL SERVO CHECK<with intercooled turbocharger>
FUEL INJECTOR
FUEL INJECTOR REMOVAL AND INSTALLATION
COMMON RAIL AND SUPPLY PUMP
COMMON RAIL AND SUPPLY PUMP REMOVAL AND INSTALLATION
SUCTION CONTROL VALVE
SUCTION CONTROL VALVE REMOVAL AND INSTALLATION
THROTTLE BODY ASSEMBLY
THROTTLE BODY ASSEMBLY REMOVAL AND INSTALLATION<without intercooler>
THROTTLE BODY ASSEMBLY REMOVAL AND INSTALLATION<with intercooled turbocharger>
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR REMOVAL AND INSTALLATION
ENGINE-ECU
ENGINE-ECU REMOVAL AND INSTALLATION
13C-DIESEL FUEL<4N1>
(2016 Supplement) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION
SERVICE SPECIFICATIONS
SEALANTS OR ADHESIVES
SPECIAL TOOLS
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
CODE NO. P0003 SUCTION CONTROL VALVE OPEN<Euro5>
CODE NO. P0004 SUCTION CONTROL VALVE BATTRY SHORT<Euro5>
CODE NO. P0016 CRANKSHAFT/CAMSHAFT POSITION SENSOR PHASE PROBLEM
CODE NO. P0047 VARIABLE GEOMETRY SOLENOID VALVE LOW
CODE NO. P0048 VARIABLE GEOMETRY SOLENOID VALVE HIGH
CODE NO. P0072 INTAKE AIR TEMPERATURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0073 INTAKE AIR TEMPERATURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0088 COMMON RAIL HIGH PRESSURE MALFUNCTION
CODE NO. P0089 SUCTION CONTROL VALVE STUCK
CODE NO. P0093 FUEL LEAK PROBLEM
CODE NO. P0101 AIR FLOW SENSOR PERFORMANCE
CODE NO. P0102 AIR FLOW SENSOR CIRCUIT LOW INPUT
CODE NO. P0103 AIR FLOW SENSOR CIRCUIT HIGH INPUT
CODE NO. P0106 MANIFOLD ABSOLUTE PRESSURE SENSOR RANGE/PERFORMANCE PROBLEM
CODE NO. P0107 MANIFOLD ABSOLUTE PRESSURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0108 MANIFOLD ABSOLUTE PRESSURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0112 EGR GAS TEMPERATURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0113 EGR GAS TEMPERATURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0117 ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0118 ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0122 THROTTLE POSITION SENSOR CIRCUIT LOW INPUT
CODE NO. P0123 THROTTLE POSITION SENSOR CIRCUIT HIGH INPUT
CODE NO. P0182 FUEL TEMPERATURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0183 FUEL TEMPERATURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0191 RAIL PRESSURE SENSOR RANGE/PERFORMANCE PROBLEM
CODE NO. P0192 RAIL PRESSURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0193 RAIL PRESSURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0201 NO.1 INJECTOR CIRCUIT MALFUNCTION
CODE NO. P0202 NO.2 INJECTOR CIRCUIT MALFUNCTION
CODE NO. P0203 NO.3 INJECTOR CIRCUIT MALFUNCTION
CODE NO. P0204 NO.4 INJECTOR CIRCUIT MALFUNCTION
CODE NO. P0217 ENGINE COOLANT OVER TEMPERATURE
CODE NO. P0219 ENGINE OVERSPEED CONDITION
CODE NO. P0299 TURBOCHARGER UNDER BOOST
CODE NO. P0301 NO. 1 CYLINDER INJECTOR MALFUNCTION (NO INJECTION)
CODE NO. P0302 NO. 2 CYLINDER INJECTOR MALFUNCTION (NO INJECTION)
CODE NO. P0303 NO. 3 CYLINDER INJECTOR MALFUNCTION (NO INJECTION)
CODE NO. P0304 NO. 4 CYLINDER INJECTOR MALFUNCTION (NO INJECTION)
CODE NO. P0335 CRANK ANGLE SENSOR SYSTEM
CODE NO. P0336 CRANK ANGLE SENSOR RANGE/PERFORMANCE PROBLEM
CODE NO. P0340 CAMSHAFT POSITION SENSOR SYSTEM
CODE NO. P0341 CAMSHAFT POSITION SENSOR RANGE/PERFORMANCE PROBLEM
CODE NO. P0381 GLOW PLUG OPEN/SHORT MALFUNCTION
CODE NO. P0401 EGR FLOW INSUFFICIENT<Euro5>
CODE NO. P0402 EGR FLOW EXCESSIVE<Euro5>
CODE NO. P0403 EGR VALVE DC MOTOR MALFUNCTION
CODE NO. P0405 EGR VALVE POSITION SENSOR CIRCUIT LOW INPUT<Euro4>
CODE NO. P0406 EGR VALVE POSITION SENSOR CIRCUIT HIGH INPUT<Euro4>
CODE NO. P0420 CATALYST MALFUNCTION<Euro5>
CODE NO. P0427 NO. 2 EXHAUST GAS TEMPERATURE SENSOR (CATALYST TEMPERATURE) CIRCUIT LOW INPUT<Euro5>
CODE NO. P0428 NO. 2 EXHAUST GAS TEMPERATURE SENSOR (CATALYST TEMPERATURE) CIRCUIT HIGH INPUT<Euro5>
CODE NO. P0489 EGR VALVE POSITION SENSOR CIRCUIT LOW INPUT<Euro5>
CODE NO. P0490 EGR VALVE POSITION SENSOR CIRCUIT HIGH INPUT<Euro5>
CODE NO. P0500 VEHICLE SPEED SIGNAL SYSTEM<Euro5>
CODE NO. P0502 VEHICLE SPEED SENSOR LOW INPUT<Euro4>
CODE NO. P0513 IMMOBILIZER MALFUNCTION
CODE NO. P0537 A/C EVAPORATOR TEMPERATURE SENSOR CIRCUIT LOW INPUT
CODE NO. P0538 A/C EVAPORATOR TEMPERATURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P0545 NO. 1 EXHAUST GAS TEMPERATURE SENSOR CIRCUIT LOW INPUT<Euro5>
CODE NO. P0546 NO. 1 EXHAUST GAS TEMPERATURE SENSOR CIRCUIT HIGH INPUT<Euro5>
CODE NO. P0551 POWER STEERING FLUID PRESSURE SWITCH SYSTEM
CODE NO. P0602 VARIANT CODING SYSTEM
CODE NO. P0603 EEP ROM MALFUNCTION<Euro4>
CODE NO. P0604 RANDOM ACCESS MEMORY (RAM) MALFUNCTION
CODE NO. P0605 READ ONLY MEMORY (FLASH ROM) MALFUNCTION
CODE NO. P0606 ENGINE-ECU (MAIN CPU) MALFUNCTION
CODE NO. P0607 ENGINE-ECU (SUB CPU) MALFUNCTION
CODE NO. P0622 ALTERNATOR FR TERMINAL SYSTEM
CODE NO. P0628 SUCTION CONTROL VALVE OPEN<Euro4>
CODE NO. P0629 SUCTION CONTROL VALVE BATTERY SHORT<Euro4>
CODE NO. P062F EEPROM MALFUNCTION<Euro5>
CODE NO. P0630 CHASSIS NUMBER NOT PROGRAMMED
CODE NO. P0638 THROTTLE VALVE CONTROL SERVO STUCK
CODE NO. P0642 ANALOG SENSOR REFERENCE VOLTAGE NO.1 TOO LOW
CODE NO. P0643 ANALOG SENSOR REFERENCE VOLTAGE NO.1 TOO HIGH
CODE NO. P064C GLOW CONTROL UNIT MALFUNCTION
CODE NO. P0652 ANALOG SENSOR REFERENCE VOLTAGE NO.2 TOO LOW
CODE NO. P0653 ANALOG SENSOR REFERENCE VOLTAGE NO.2 TOO HIGH
CODE NO. P0683 GLOW CONTROL UNIT COMMUNICATION ABNORMALITY
CODE NO. P0712 TRANSMISSION FLUID TEMPERATURE SENSOR LOW<M/T>
CODE NO. P0713 TRANSMISSION FLUID TEMPERATURE SENSOR HIGH<M/T>
CODE NO. P1020 OIL FEEDER CONTROL VALVE SYSTEM<High power engine>
CODE NO. P1203 CAPACITOR INSUFFICIENT CHARGING
CODE NO. P1204 CAPACITOR EXCESSIVE CHARGING
CODE NO. P1272 PRESSURE LIMITER MALFUNCTION
CODE NO. P1273 SUPPLY PUMP INSUFFICIENT FLOW
CODE NO. P1274 SUPPLY PUMP PROTECTION
CODE NO. P1275 SUPPLY PUMP EXCHANGE
CODE NO. P1276 FUEL FILTER EXCHANGE<Except THAILAND, AUSTRALIA and NEW ZEALAND>
CODE NO. P1277 FUEL FILTER FREEZE<Except THAILAND, AUSTRALIA and NEW ZEALAND>
CODE NO. P1298 VARIABLE GEOMETRY TURBOCHARGER CONTROL SYSTEM MALFUNCTION (HIGH PRESSURE)
CODE NO. P1299 VARIABLE GEOMETRY TURBOCHARGER CONTROL SYSTEM MALFUNCTION (LOW PRESSURE)
CODE NO. P1427 NO. 3 EXHAUST GAS TEMPERATURE SENSOR (DPF TEMPERATURE) CIRCUIT LOW INPUT<Euro5>
CODE NO. P1428 NO. 3 EXHAUST GAS TEMPERATURE SENSOR (DPF TEMPERATURE) CIRCUIT HIGH INPUT<Euro5>
CODE NO. P1497 DPF SYSTEM MALFUNCTION<Euro5>
CODE NO. P1498 EXCESSIVE PM ACCUMULATED IN DPF<Euro5>
CODE NO. P1499 ABNORMALLY HIGH DPF TEMPERATURE<Euro5>
CODE NO. P1625 INJECTION QUANTITY COMPENSATION VALUE ERROR
CODE NO. P1626 INJECTION QUANTITY COMPENSATION VALUE ERROR NOT CODING
CODE NO. P2118 THROTTLE VALVE CONTROL DC MOTOR CURRENT MALFUNCTION
CODE NO. P2122 ACCELERATOR PEDAL POSITION SENSOR (MAIN) CIRCUIT LOW INPUT
CODE NO. P2123 ACCELERATOR PEDAL POSITION SENSOR (MAIN) CIRCUIT HIGH INPUT
CODE NO. P2124 ACCELERATOR PEDAL POSITION SENSOR (MAIN) CIRCUIT HIGH INPUT INTERMITTENT
CODE NO. P2127 ACCELERATOR PEDAL POSITION SENSOR (SUB) CIRCUIT LOW INPUT
CODE NO. P2128 ACCELERATOR PEDAL POSITION SENSOR (SUB) CIRCUIT HIGH INPUT
CODE NO. P2138 ACCELERATOR PEDAL POSITION SENSOR (MAIN AND SUB) RANGE/PERFORMANCE PROBLEM
CODE NO. P2146 INJECTOR COMMON 1 (CYLINDER NO.1 AND NO.4) CIRCUIT OPEN
CODE NO. P2147 INJECTOR COMMON 1 (CYLINDER NO. 1 AND NO. 4) CIRCUIT EARTH SHORT
CODE NO. P2148 INJECTOR COMMON 1 (CYLINDER NO. 1 AND NO. 4) CIRCUIT BATTERY SHORT
CODE NO. P2149 INJECTOR COMMON 2 (CYLINDER NO.2 AND NO.3) CIRCUIT OPEN
CODE NO. P2150 INJECTOR COMMON 2(CYLINDER NO. 2 AND NO. 3) CIRCUIT EARTH SHORT<Euro5>
CODE NO. P2151 INJECTOR COMMON 2(CYLINDER NO. 2 AND NO. 3) CIRCUIT BATTERY SHORT<Euro5>
CODE NO. P2228 BAROMETRIC PRESSURE SENSOR CIRCUIT LOW INPUT
CODE NO. P2229 BAROMETRIC PRESSURE SENSOR CIRCUIT HIGH INPUT
CODE NO. P2413 EGR SYSTEM PERFORMANCE
CODE NO. P2426 EXHAUST GAS RECIRCULATION COOLING VALVE CONTROL CIRCUIT (LOW)
CODE NO. P2427 EXHAUST GAS RECIRCULATION COOLING VALVE CONTROL CIRCUIT (HIGH)
CODE NO. P244A DIESEL PARTICULATE FILTER DIFFERENTIAL PRESSURE TOO LOW
CODE NO. P2453 EXHAUST DIFFERENTIAL PRESSURE SENSOR PERFORMANCE<Euro5>
CODE NO. P2454 EXHAUST DIFFERENTIAL PRESSURE SENSOR CIRCUIT LOW INPUT<Euro5>
CODE NO. P2455 EXHAUST DIFFERENTIAL PRESSURE SENSOR CIRCUIT HIGH INPUT<Euro5>
CODE NO. P2463 NO CHANCE OF FORCIBLE REGENERATION OF DPF<Euro5>
CODE NO. P252F ENGINE OIL LEVEL MALFUNCTION<Euro5>
CODE NO. U0114 AWC TIME-OUT
CODE NO. U1073 BUS OFF
CODE NO. U1101 A/T-ECU TIME-OUT<A/T>
CODE NO. U1102 ASTC-ECU TIME-OUT
CODE NO. U1108 COMBINATION METER TIME-OUT
CODE NO. U1117 ETACS-ECU (IMMOBILIZER-ECU) TIME-OUT
SYMPTOM CHART
SYMPTOM PROCEDURES
COMMUNICATION WITH ENGINE-ECU IS NOT POSSIBLE
THE ENGINE WARNING LAMP DOES NOT ILLUMINATE RIGHT AFTER THE IGNITION SWITCH IS TURNED TO THE "ON" POSITION
THE ENGINE WARNING LAMP REMAINS ILLUMINATING AND NEVER GOES OUT
THE STARTER IS IMPOSSIBLE TO OPERATE<M/T>
THE STARTER IS IMPOSSIBLE TO OPERATE<A/T>
STARTING IMPOSSIBLE (STARTER OPERATIVE BUT NO INITIAL COMBUSTION)
IMPROPER STARTING (LONG TIME TO START)
IMPROPER IDLING
THE ENGINE STALLS WHEN DECELERATING
POOR ACCELERATION
A LARGE AMOUNT OF FUEL CONSUMPTION
KNOCKING, ABNORMAL NOISE
WHITE SMOKE
BLACK SMOKE, STATE OF EXHAUST GAS PURIFICATION DETERIORATED
BATTERY RUNDOWN
OVERHEATING
ENGINE-ECU POWER SUPPLY SYSTEM
ENGINE-ECU BATTERY BACK-UP SYSTEM
A/C COMPRESSOR RELAY SYSTEM
CONDENSER FAN RELAY SYSTEM<Vehicles with A/C condenser fan>
ENGINE OIL PRESSURE SWITCH SYSTEM
WATER LEVEL SWITCH SYSTEM
THE DPF REGENERATION INTERVAL IS SHORT
A/C SWITCH SYSTEM<Cooler, Manual A/C>
A/C SWITCH SYSTEM<Automatic A/C>
BLOWER SWITCH SYSTEM<Cooler, Manual A/C>
POWER STEERING FLUID PRESSURE SWITCH SYSTEM
(2016 Basic) DATA LIST REFERENCE TABLE
(2017 Supplement) DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
CHECK AT THE ENGINE-ECU TERMINALS
INSPECTION PROCEDURE USING AN OSCILLOSCOPE
ON-VEHICLE SERVICE
EVACUATION OF WATER FROM FUEL FILTER
FUEL FILTER CARTRIDGE REPLACEMENT
FUEL LINE LEAK CHECK
COMPONENT LOCATION
ENGINE CONTROL RELAY CONTINUITY CHECK
ENGINE COOLANT TEMPERATURE SENSOR CHECK
INJECTOR CHECK
INTAKE AIR TEMPERATURE SENSOR NO.1 CHECK
SUCTION CONTROL VALVE CHECK
FUEL TEMPERATURE SENSOR CHECK
COMMON RAIL CHECK
THROTTLE VALVE CONTROL SERVO CHECK
OIL FEEDER CONTROL VALVE CHECK<MIVEC>
FUEL INJECTOR
FUEL INJECTOR REMOVAL AND INSTALLATION
COMMON RAIL
COMMON RAIL REMOVAL AND INSTALLATION
FUEL INJECTION PUMP
FUEL INJECTION PUMP REMOVAL AND INSTALLATION
FUEL INJECTION PUMP DISASSEMBLY AND REASSEMBLY
SUCTION CONTROL VALVE
SUCTION CONTROL VALVE REMOVAL AND INSTALLATION
THROTTLE BODY ASSEMBLY
THROTTLE BODY ASSEMBLY REMOVAL AND INSTALLATION
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR REMOVAL AND INSTALLATION
ENGINE-ECU
ENGINE-ECU REMOVAL AND INSTALLATION
13D-FUEL SUPPLY
GENERAL INFORMATION
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
FUEL TANK INSPECTION
FUEL DRAINING
FUEL TANK
FUEL TANK REMOVAL AND INSTALLATION
FUEL TANK DISASSEMBLY AND REASSEMBLY
FUEL PUMP (MODULE) DISASSEMBLY AND REASSEMBLY<4G6>
FUEL GAUGE UNIT DISASSEMBLY AND REASSEMBLY<4D5, 4N1>
FUEL GAUGE UNIT CHECK
FUEL FILLER NECK
FUEL FILLER NECK REMOVAL AND INSTALLATION
FUEL FILTER
FUEL FILTER REMOVAL AND INSTALLATION<4G6>
FUEL FILTER REMOVAL AND INSTALLATION<4D5, 4N1>
FUEL FILTER INSPECTION<4D5, 4N1>
FUEL COOLER<4D5 (Vehicles with fuel cooler)>
FUEL COOLER REMOVAL AND INSTALLATION
14 -ENGINE COOLING
(2016 Basic) GENERAL INFORMATION
(2016 Supplement) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
(2016 Basic) SERVICE SPECIFICATION(S)
(2016 Supplement) SERVICE SPECIFICATION(S)
LUBRICANT(S)
(2016 Basic) SEALANT(S) OR ADHESIVE(S)
(2017 Supplement) SEALANT(S) OR ADHESIVE(S)
(2016 Basic) SPECIAL TOOL(S)
(2017 Supplement) SPECIAL TOOL(S)
ON-VEHICLE SERVICE
ENGINE COOLANT LEAK CHECK
RADIATOR CAP OPENING PRESSURE CHECK
ENGINE COOLANT CHANGE
ENGINE COOLANT CHECK
WATER PUMP COOLANT LEAK CHECK
RADIATOR FAN
RADIATOR FAN REMOVAL AND INSTALLATION<4G6>
RADIATOR FAN REMOVAL AND INSTALLATION<4D5>
RADIATOR FAN REMOVAL AND INSTALLATION<4N1>
RADIATOR FAN INSPECTION
THERMOSTAT
THERMOSTAT REMOVAL AND INSTALLATION<4G6>
THERMOSTAT REMOVAL AND INSTALLATION<4D5>
THERMOSTAT REMOVAL AND INSTALLATION<4N1>
(2016 Basic) THERMOSTAT INSPECTION
(2016 Supplement) THERMOSTAT INSPECTION
WATER PUMP
WATER PUMP REMOVAL AND INSTALLATION<4G6>
WATER PUMP REMOVAL AND INSTALLATION<4D5>
WATER PUMP REMOVAL AND INSTALLATION<4N1>
WATER HOSE AND WATER PIPE
(2016 Basic) WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION<4G6>
(2016 Basic) WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION<4D5>
(2016 Basic) WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION<4N1>
(2017 Supplement) WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION<4N1>
WATER HOSE AND WATER PIPE INSPECTION
RADIATOR
RADIATOR REMOVAL AND INSTALLATION
15 -INTAKE AND EXHAUST
(2016 Basic) GENERAL INFORMATION
(2016 Supplement) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION
(2016 Basic) SERVICE SPECIFICATION(S)
(2016 Supplement) SERVICE SPECIFICATION(S)
(2017 Supplement) SERVICE SPECIFICATION(S)
SEALANT(S) OR ADHESIVE(S)
(2016 Basic) SPECIAL TOOL(S)
(2016 Supplement) SPECIAL TOOL(S)
ON-VEHICLE SERVICE
(2016 Basic) TURBOCHARGER BOOST PRESSURE CHECK
(2016 Supplement) TURBOCHARGER BOOST PRESSURE CHECK<4N1>
TURBOCHARGER WASTE GATE ACTUATOR CHECK<4D5-Except High power engine>
VARIABLE GEOMETRY ACTUATOR CHECK<4D5- High power engine, 4N1>
(2016 Basic) VARIABLE GEOMETRY SOLENOID VALVE CHECK<4D5- High power engine, 4N1>
(2017 Supplement) VARIABLE GEOMETRY SOLENOID VALVE CHECK<4N1>
AIR CLEANER
AIR CLEANER REMOVAL AND INSTALLATION
INTERCOOLER<4D5, 4N1>
INTERCOOLER REMOVAL AND INSTALLATION
INLET MANIFOLD
INLET MANIFOLD REMOVAL AND INSTALLATION<4G6>
INLET MANIFOLD REMOVAL AND INSTALLATION<4D5>
INLET MANIFOLD REMOVAL AND INSTALLATION<4N1>
INLET MANIFOLD INSPECTION
TURBOCHARGER ASSEMBLY<4N1>
TURBOCHARGER ASSEMBLY REMOVAL AND INSTALLATION
TURBOCHARGER ASSEMBLY INSPECTION
EXHAUST MANIFOLD<4G6, 4N1>
(2016 Basic) EXHAUST MANIFOLD REMOVAL AND INSTALLATION<4G6>
(2016 Basic) EXHAUST MANIFOLD REMOVAL AND INSTALLATION<4N1>
(2016 Supplement) EXHAUST MANIFOLD REMOVAL AND INSTALLATION<4G6>
EXHAUST MANIFOLD INSPECTION
EXHAUST MANIFOLD AND TURBOCHARGER<4D5>
EXHAUST MANIFOLD AND TURBOCHARGER REMOVAL AND INSTALLATION
EXHAUST MANIFOLD AND TURBOCHARGER INSPECTION
EXHAUST PIPE AND MAIN MUFFLER
EXHAUST PIPE AND MAIN MUFFLER REMOVAL AND INSTALLATION
16 -ENGINE ELECTRICAL
CHARGING SYSTEM
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
ALTERNATOR OUTPUT LINE VOLTAGE DROP TEST
OUTPUT CURRENT TEST
REGULATED VOLTAGE TEST
WAVE PATTERN CHECK USING AN OSCILLOSCOPE
ALTERNATOR ASSEMBLY
ALTERNATOR ASSEMBLY REMOVAL AND INSTALLATION
STARTING SYSTEM
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
ON-VEHICLE SERVICE
STARTER RELAY CONTINUITY CHECK
STARTER MOTOR ASSEMBLY
STARTER MOTOR ASSEMBLY REMOVAL AND INSTALLATION
STARTER MOTOR ASSEMBLY INSPECTION
IGNITION SYSTEM<4G6>
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
IGNITION COIL CHECK
SPARK PLUG CHECK, CLEANING AND REPLACEMENT
CAMSHAFT POSITION SENSOR CHECK
CRANK ANGLE SENSOR CHECK
DETONATION SENSOR CHECK
IGNITION COIL
IGNITION COIL REMOVAL AND INSTALLATION
CAMSHAFT POSITION SENSOR
CAMSHAFT POSITION SENSOR REMOVAL AND INSTALLATION
CRANK ANGLE SENSOR
CRANK ANGLE SENSOR REMOVAL AND INSTALLATION
DETONATION SENSOR
DETONATION SENSOR REMOVAL AND INSTALLATION
GLOW SYSTEM<4D5, 4N1>
(2016 Basic) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION<4D5>
(2016 Basic) SERVICE SPECIFICATION(S)
(2017 Supplement) SERVICE SPECIFICATION(S)<4D5>
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
GLOW PLUG CHECK
CHECK THE ENGINE ECU TERMINALS
SELF-REGULATING GLOW SYSTEM CHECK<4D5>
(2016 Basic) GLOW PLUG RELAY CHECK<4D5>
(2017 Supplement) GLOW PLUG RELAY CHECK<4D5>
GLOW PLUG
GLOW PLUG REMOVAL AND INSTALLATION
GLOW PLUG RELAY<4D5>
(2016 Basic) GLOW PLUG RELAY REMOVAL AND INSTALLATION
(2017 Supplement) GLOW PLUG RELAY REMOVAL AND INSTALLATION
GLOW CONTROL UNIT<4N1>
GLOW CONTROL UNIT REMOVAL AND INSTALLATION
17 -ENGINE AND EMISSION CONTROL
ENGINE CONTROL
GENERAL INFORMATION
ACCELERATOR PEDAL
ACCELERATOR PEDAL REMOVAL AND INSTALLATION
CRUISE CONTROL<DIESEL ENGINE>
GENERAL INFORMATION
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
CODE NO. P1564: Cruise control switch stuck on error
CODE NO. P1571: Brake lamp switch system
SYMPTOM CHART
SYMPTOM PROCEDURES
WHEN BRAKE PEDAL IS DEPRESSED, CRUISE CONTROL IS NOT CANCELLED
WHEN CLUTCH PEDAL IS DEPRESSED, CRUISE CONTROL IS NOT CANCELLED<M/T>
WHEN SELECTOR LEVER IS MOVED TO "N" POSITION, CRUISE CONTROL IS NOT CANCELLED<A/T>
WHEN "CANCEL" SWITCH IS TURNED ON, CRUISE CONTROL IS NOT CANCELLED
CRUISE CONTROL CANNOT BE SET.
HUNTING (REPEATED ACCELERATION AND DECELERATION) OCCURS AT THE SET VEHICLE SPEED<4D5-M/T>
HUNTING (REPEATED ACCELERATION AND DECELERATION) OCCURS AT THE SET VEHICLE SPEED<4D5-A/T>
HUNTING (REPEATED ACCELERATION AND DECELERATION) OCCURS AT THE SET VEHICLE SPEED<4N1>
CRUISE CONTROL INDICATOR LIGHT INSIDE COMBINATION METER DOES NOT ILLUMINATE (HOWEVER, CRUISE CONTROL IS NORMAL).
When the cruise control switch is operated, the system is not turned on.
SPEED LIMITER DYSPLAY SCREEN INSIDE COMBINATION METER DOES NOT DYSPLAY (HOWEVER, CRUISE CONTROL SYSTEM IS NORMAL).<Vehicles for Australia and New Zealand>
WHEN THE SPEED LIMITER SWITCH IS OPERATED, THE SYSTEM IS NOT TURNED ON.<Vehicles for Australia and New Zealand>
WHEN KICKDOWN IS DEPRESSED, SPEED LIMITER IS NOT CANCELLED<Vehicles for Australia and New Zealand>
DATA LIST REFERENCE TABLE
CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
CRUISE CONTROL SWITCH CHECK
CRUISE CONTROL SYSTEM COMPONENT CHECK
CRUISE CONTROL SWITCH
CRUISE CONTROL SWITCH REMOVAL AND INSTALLATION
CRUISE CONTROL<PETROL ENGINE>
(2016 Supplement) GENERAL INFORMATION
(2016 Supplement) SPECIAL TOOL(S)
TROUBLESHOOTING
(2016 Supplement) DIAGNOSIS TROUBLESHOOTING FLOW
(2016 Supplement) DIAGNOSIS FUNCTION
(2016 Supplement) DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
(2016 Supplement) CODE NO. P1564: Cruise Control Switch System
(2016 Supplement) CODE NO. P1571: Stop Lamp Switch system
(2016 Supplement) CODE NO. P1574: Engine-ECU and its related components
(2016 Supplement) SYMPTOM CHART
SYMPTOM PROCEDURES
(2016 Supplement) WHEN BRAKE PEDAL IS DEPRESSED, CRUISE CONTROL IS NOT CANCELLED
(2016 Supplement) WHEN CLUTCH PEDAL IS DEPRESSED, CRUISE CONTROL IS NOT CANCELLED
(2016 Supplement) WHEN "CANCEL" SWITCH IS TURNED ON, CRUISE CONTROL IS NOT CANCELLED
(2016 Supplement) CRUISE CONTROL CANNOT BE SET.
(2016 Supplement) HUNTING (REPEATED ACCELERATION AND DECELERATION) OCCURS AT THE SET VEHICLE SPEED
(2016 Supplement) CRUISE CONTROL INDICATOR LIGHT INSIDE COMBINATION METER DOES NOT ILLUMINATE (HOWEVER, CRUISE CONTROL IS NORMAL).
(2016 Supplement) When the cruise control switch is operated, the system is not turned on.
(2016 Supplement) SPEED LIMITER DYSPLAY SCREEN INSIDE COMBINATION METER DOES NOT DYSPLAY (HOWEVER, CRUISE CONTROL SYSTEM IS NORMAL).
(2016 Supplement) WHEN THE SPEED LIMITER SWITCH IS OPERATED, THE SYSTEM IS NOT TURNED ON.
(2016 Supplement) WHEN KICKDOWN IS DEPRESSED, SPEED LIMITER IS NOT CANCELLED
(2016 Supplement) DATA LIST REFERENCE TABLE
(2016 Supplement) CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
(2016 Supplement) CRUISE CONTROL SWITCH CHECK
(2016 Supplement) CRUISE CONTROL SYSTEM COMPONENT CHECK
CRUISE CONTROL SWITCH
(2016 Supplement) CRUISE CONTROL SWITCH REMOVAL AND INSTALLATION
EMISSION CONTROL <MPI>
(2016 Basic) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION
EMISSION CONTROL DEVICE REFERENCE TABLE
SERVICE SPECIFICATION(S)
VACUUM HOSE
VACUUM CIRCUIT DIAGRAM
VACUUM HOSE CHECK
VACUUM HOSE INSTALLATION
CRANKCASE EMISSION CONTROL SYSTEM
GENERAL INFORMATION (CRANKCASE EMISSION CONTROL SYSTEM)
COMPONENT LOCATION (CRANKCASE EMISSION CONTROL SYSTEM)
POSITIVE CRANKCASE VENTILATION SYSTEM CHECK
POSITIVE CRANKCASE VENTILATION (PCV) VALVE CHECK
EVAPORATIVE EMISSION CONTROL SYSTEM
GENERAL INFORMATION (EVAPORATIVE EMISSION CONTROL SYSTEM)
COMPONENT LOCATION (EVAPORATIVE EMISSION CONTROL SYSTEM)
PURGE CONTROL SYSTEM CHECK
PURGE CONTROL SOLENOID VALVE CHECK
CANISTER REMOVAL AND INSTALLATION
CATALYTIC CONVERTER
CATALYTIC CONVERTER REMOVAL AND INSTALLATION
EMISSION CONTROL <DIESEL>
(2016 Basic) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION
(2016 Basic) SERVICE SPECIFICATION(S)
(2017 Supplement) SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
VACUUM HOSE
VACUUM CIRCUIT DIAGRAM
VACUUM HOSE CHECK
VACUUM HOSE INSTALLATION
EXHAUST GAS RECIRCULATION (EGR) SYSTEM<4D5>
GENERAL INFORMATION (EGR SYSTEM)
COMPONENT LOCATION (EGR SYSTEM)
EGR VALVE (DC MOTOR) CHECK
EXHAUST GAS RECIRCULATION (EGR) SYSTEM<4N1>
GENERAL INFORMATION (EGR SYSTEM)
COMPONENT LOCATION (EGR SYSTEM)
EGR VALVE (DC MOTOR) CHECK
EGR GAS TEMPERATURE SENSOR CHECK
(2016 Basic) EGR COOLER BYPASS CONTROL SYSTEM CHECK
(2017 Supplement) EGR COOLER BYPASS CONTROL SYSTEM CHECK
(2016 Basic) EGR COOLER BYPASS CONTROL SOLENOID VALVE CHECK
(2017 Supplement) EGR COOLER BYPASS CONTROL SOLENOID VALVE CHECK
EGR VALVE AND EGR COOLER
(2016 Basic) EGR VALVE AND EGR COOLER REMOVAL AND INSTALLATION<4D5>
(2016 Basic) EGR VALVE AND EGR COOLER REMOVAL AND INSTALLATION<4N1>
(2017 Supplement) EGR VALVE AND EGR COOLER REMOVAL AND INSTALLATION<4N1>
DIESEL PARTICULATE FILTER (DPF) SYSTEM<4N1-EURO5>
GENERAL INFORMATION (DPF SYSTEM)
COMPONENT LOCATION (DPF SYSTEM)
FORCIBLE DPF REGENERATION
NO. 1 EXHAUST GAS TEMPERATURE SENSOR CHECK
NO. 2 EXHAUST GAS TEMPERATURE SENSOR CHECK
NO. 3 EXHAUST GAS TEMPERATURE SENSOR CHECK
DIESEL PARTICULATE FILTER (DPF)<4N1-EURO5>
DIESEL PARTICULATE FILTER (DPF) REMOVAL AND INSTALLATION
DIESEL PARTICULATE FILTER (DPF) SYSTEM SENSORS<4N1-EURO5>
(2016 Basic) DIESEL PARTICULATE FILTER (DPF) SYSTEM SENSORS REMOVAL AND INSTALLATION
(2017 Supplement) DIESEL PARTICULATE FILTER (DPF) SYSTEM SENSORS REMOVAL AND INSTALLATION
CATALYTIC CONVERTER<Except EURO2>
CATALYTIC CONVERTER REMOVAL AND INSTALLATION<4D5>
CATALYTIC CONVERTER REMOVAL AND INSTALLATION<4N1>
21A-CLUTCH
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
ON-VEHICLE SERVICE
CLUTCH PEDAL CHECK AND ADJUSTMENT
CLUTCH BLEEDING
CLUTCH PEDAL SWITCH CHECK AND ADJUSTMENT
CLUTCH PEDAL
CLUTCH PEDAL REMOVAL AND INSTALLATION
CLUTCH PEDAL INSPECTION
CLUTCH MASTER CYLINDER
CLUTCH MASTER CYLINDER ASSEMBLY REMOVAL AND INSTALLATION
CLUTCH MASTER CYLINDER ASSEMBLY DISASSEMBLY AND REASSEMBLY
CLUTCH MASTER CYLINDER ASSEMBLY INSPECTION
CLUTCH RELEASE CYLINDER
CLUTCH RELEASE CYLINDER ASSEMBLY REMOVAL AND INSTALLATION
CLUTCH CONTROL INSPECTION
21B-CLUTCH OVERHAUL
(2016 Supplement) GENERAL INFORMATION
(2016 Basic) GENERAL SPECIFICATIONS
(2016 Supplement) GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS
TORQUE SPECIFICATIONS
LUBRICANTS
CLUTCH
CLUTCH REMOVAL AND INSTALLATION
CLUTCH INSPECTION
CLUTCH RELEASE CYLINDER
CLUTCH RELEASE CYLINDER DISASSEMBLY AND REASSEMBLY
CLUTCH RELEASE CYLINDER INSPECTION
22A-MANUAL TRANSMISSION (FR)
(2016 Basic) GENERAL INFORMATION
(2016 Supplement) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION
LUBRICANT(S)
SEALANT AND ADHESIVE
SPECIAL TOOL(S)
TROUBLESHOOTING<V6M5A>
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
Code No. C1403 Mode switch failure<Easy select 4WD>
Code No. C1403 Mode switch failure<Super select 4WD>
Code No. C1422 Power supply low voltage
Code No. C1430 Transfer position SW<Easy select 4WD>
Code No. C1430 Transfer position SW<Super select 4WD>
Code No. C1431 T/F actuator terminal high VOLT.<Easy select 4WD>
Code No. C1431 T/F actuator terminal high VOLT.<Super select 4WD>
Code No. C1436 F/W engage SW<Easy select 4WD>
Code No. C1437 F/W actuator terminal high VOLT.<Easy select 4WD>
Code No. C143A R/D lock ACT.terminal high VOLT.
Code No. C1464 R/D lock SW
Code No. C1469 R/D lock engage SW
Code No. C1607 ECU failure
Code No. U0100 Engine CAN timeout
Code No. U0101 T/M CAN timeout<A/T>
Code No. U0121 ABS/ASC CAN timeout
Code No. U0141 ETACS CAN timeout
Code No. U0155 Meter CAN timeout
Code No. U1120 Engine (CAN message)
Code No. U1121 T/M (CAN message)<A/T>
Code No. U1122 ASC/TCL/ABS (CAN message)
Code No. U1195 Coding not completed
Code No. U1197 Coding data unavailable
SYMPTOM CHART
SYMPTOM PROCEDURES
COMMUNICATION BETWEEN M.U.T.-III AND TRNASFER-ECU CANNOT BE ESTABLISHED.
TRANSFER-ECU POWER SUPPLY CIRCUIT MALFUNCTION
DATA LIST REFERENCE TABLE<EASY SELECT 4WD>
DATA LIST REFERENCE TABLE<SUPER SELECT 4WD>
ACTUATOR TEST REFERENCE TABLE<EASY SELECET 4WD>
ACTUATOR TEST REFERENCE TABLE<SUPER SELECT 4WD>
TRANSFER-ECU TERMINAL VOLTAGE REFERENCE CHART<EASY SELECT 4WD>
TRANSFER-ECU TERMINAL VOLTAGE REFERENCE CHART<SUPER SELECT 4WD>
ON-VEHICLE SERVICE
TRANSMISSION OIL LEVEL CHECK
TRANSMISSION OIL CHANGE
TRANSFER OIL LEVEL CHECK
TRANSFER OIL CHANGE
4WD DETECTION SWITCH CONTINUITY CHECK<EASY SELECT 4WD (Except V6M5A)>
HIGH/LOW DETECTION SWITCH CONTINUITY CHECK<EASY SELECT 4WD (Except V6M5A)>
4L DETECTION SWITCH CONTINUITY CHECK<EASY SELECT 4WD (Except V6M5A)>
TRANSFER ACTUATOR CHECK<V6M5A>
TRANSMISSION CONTROL
(2016 Basic) TRANSMISSION CONTROL REMOVAL AND INSTALLATION
(2016 Supplement) TRANSMISSION CONTROL REMOVAL AND INSTALLATION
TRANSMISSION ASSEMBLY
TRANSMISSION ASSEMBLY REMOVAL AND INSTALLATION<2WD>
TRANSMISSION ASSEMBLY REMOVAL AND INSTALLATION<4WD>
TRANSFER<V6M5A>
TRANSFER REMOVAL AND INSTALLATION
TRANSFER-ECU<V6M5A>
TRANSFER-ECU REMOVAL AND INSTALLATION
DRIVE MODE-SELECTOR<V6M5A>
DRIVE MODE-SELECTOR REMOVAL AND INSTALLATION
DRIVE MODE-SELECTOR INSPECTION
22B-MANUAL TRANSMISSION OVERHAUL<R5M21>
(2016 Basic) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION
(2016 Basic) GENERAL SPECIFICATIONS
(2018 Supplement) GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
TORQUE SPECIFICATION
LUBRICANTS
SEALANT(S) AND ADHESIVE(S)
SPECIAL TOOLS
TRANSMISSION
(2016 Basic) TRANSMISSION DISASSEMBLY AND REASSEMBLY
(2018 Supplement) TRANSMISSION DISASSEMBLY AND REASSEMBLY
TRANSMISSION ADJUSTMENT
TRANSMISSION INSPECTION
EXTENSION HOUSING
EXTENSION HOUSING DISASSEMBLY AND REASSEMBLY
SPEEDOMETER GEAR
SPEEDOMETER GEAR DISASSEMBLY AND REASSEMBLY
MAIN SHAFT
MAIN SHAFT DISASSEMBLY AND REASSEMBLY
MAIN SHAFT INSPECTION
COUNTERSHAFT
COUNTERSHAFT DISASSEMBLY AND REASSEMBLY
22C-MANUAL TRANSMISSION OVERHAUL<R5MB1>
(2016 Basic) GENERAL INFORMATION
(2016 Supplement) GENERAL INFORMATION
(2016 Basic) GENERAL SPECIFICATIONS
(2016 Supplement) GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
TORQUE SPECIFICATIONS
SEALANT(S) AND ADHESIVE(S)
SPECIAL TOOLS
TRANSMISSION
TRANSMISSION DISASSEMBLY AND REASSEMBLY
TRANSMISSION INSPECTION
INPUT SHAFT
INPUT SHAFT DISASSEMBLY AND REASSEMBLY
INPUT SHAFT INSPECTION
OUTPUT SHAFT
OUTPUT SHAFT
OUTPUT SHAFT INSPECTION
COUNTERSHAFT
COUNTERSHAFT DISASSEMBLY AND REASSEMBLY
COUNTERSHAFT INSPECTION
REVERSE IDLER GEAR
REVERSE IDLER GEAR DISASSEMBLY AND REASSEMBLY
REVERSE IDLER GEAR INSPECTION
EXTENSION HOUSING
EXTENSION HOUSING DISASSEMBLY AND REASSEMBLY
22D-MANUAL TRANSMISSION OVERHAUL<R6M5A>
GENERAL INFORMATION
GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
TORQUE SPECIFICATIONS
SEALANT(S) AND ADHESIVE(S)
LUBRICANTS
SPECIAL TOOLS
TRANSMISSION
TRANSMISSION
TRANSMISSION DISASSEMBLY AND REASSEMBLY
TRANSMISSION INSPECTION
TRANSMISSION CASE<M/T CASE REAR AND EXTENSION HOUSING>
TRANSMISSION CASE DISASSEMBLY AND REASSEMBLY
3RD AND 4TH GEAR
3RD AND 4TH GEAR DISASSEMBLY AND REASSEMBLY
SHIFT RAIL AND SHAFT ASSEMBLY
SHIFT RAIL AND SHAFT ASSEMBLY DISASSEMBLY AND REASSEMBLY
OUTPUT SHAFT
OUTPUT SHAFT
INPUT SHAFT
INPUT SHAFT DISASSEMBLY AND REASSEMBLY
COUNTERSHAFT
COUNTERSHAFT DISASSEMBLY AND REASSEMBLY
22E-MANUAL TRANSMISSION OVERHAUL<V5M21>
(2016 Basic) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION
(2016 Basic) GENERAL SPECIFICATIONS
(2018 Supplement) GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
TORQUE SPECIFICATION
LUBRICANTS
SEALANT(S) AND ADHESIVE(S)
SPECIAL TOOLS
TRANSMISSION
TRANSMISSION DISASSEMBLY AND REASSEMBLY
TRANSMISSION ADJUSTMENT
TRANSMISSION INSPECTION
MAIN SHAFT
MAIN SHAFT DISASSEMBLY AND REASSEMBLY
MAIN SHAFT INSPECTION
COUNTERSHAFT
COUNTERSHAFT DISASSEMBLY AND REASSEMBLY
TRANSFER
(2016 Basic) TRANSFER DISASSEMBLY AND REASSEMBLY
(2018 Supplement) TRANSFER DISASSEMBLY AND REASSEMBLY
ADJUSTMENT OF TRANSFER
TRANSFER INSPECTION
TRANSFER INPUT GEAR
TRANSFER INPUT GEAR DISASSEMBLY AND REASSEMBLY
H-L SHIFT FORK
H-L SHIFT FORK DISASSEMBLY AND REASSEMBLY
REAR OUTPUT SHAFT
REAR OUTPUT SHAFT DISASSEMBLY AND REASSEMBLY
FRONT OUTPUT SHAFT
FRONT OUTPUT SHAFT DISASSEMBLY AND REASSEMBLY
SPEEDOMETER GEAR
SPEEDOMETER GEAR DISASSEMBLY AND REASSEMBLY
22F-MANUAL TRANSMISSION OVERHAUL<V5MB1>
(2016 Basic) GENERAL INFORMATION
(2016 Supplement) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION
(2016 Basic) GENERAL SPECIFICATIONS
(2016 Supplement) GENERAL SPECIFICATIONS
(2018 Supplement) GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT
TORQUE SPECIFICATIONS
SEALANT(S) AND ADHESIVE(S)
LUBRICANTS
SPECIAL TOOLS
TRANSMISSION
TRANSMISSION DISASSEMBLY AND REASSEMBLY
TRANSMISSION INSPECTION
INPUT SHAFT
INPUT SHAFT DISASSEMBLY AND REASSEMBLY
INPUT SHAFT INSPECTION
OUTPUT SHAFT
OUTPUT SHAFT
OUTPUT SHAFT INSPECTION
COUNTERSHAFT
COUNTERSHAFT DISASSEMBLY AND REASSEMBLY
COUNTERSHAFT INSPECTION
REVERSE IDLER GEAR
REVERSE IDLER GEAR DISASSEMBLY AND REASSEMBLY
REVERSE IDLER GEAR INSPECTION
TRANSFER
(2016 Basic) TRANSFER DISASSEMBLY AND REASSEMBLY
(2018 Supplement) TRANSFER DISASSEMBLY AND REASSEMBLY
ADJUSTMENT OF TRANSFER
TRANSFER INSPECTION
TRANSFER CASE PLATE
TRANSFER CASE PLATE DISASSEMBLY AND REASSEMBLY
TRANSFER INPUT GEAR
TRANSFER INPUT GEAR DISASSEMBLY AND REASSEMBLY
COUNTERSHAFT
COUNTERSHAFT DISASSEMBLY AND REASSEMBLY
H-L SHIFT FORK
H-L SHIFT FORK DISASSEMBLY AND REASSEMBLY
REAR OUTPUT SHAFT
REAR OUTPUT SHAFT DISASSEMBLY AND REASSEMBLY
FRONT OUTPUT SHAFT
FRONT OUTPUT SHAFT DISASSEMBLY AND REASSEMBLY
SPEEDOMETER GEAR
SPEEDOMETER GEAR DISASSEMBLY AND REASSEMBLY
22G-MANUAL TRANSMISSION OVERHAUL<V6M5A>
GENERAL INFORMATION
GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS<Transmission>
SERVICE SPECIFICATIONS<Transfer>
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT<Transmission>
SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT<Transfer>
TORQUE SPECIFICATIONS<Transmission>
TORQUE SPECIFICATIONS<Transfer>
SEALANT(S) AND ADHESIVE(S)
LUBRICANTS
SPECIAL TOOLS<Transmission>
SPECIAL TOOLS<Transfer>
TRANSMISSION
TRANSMISSION
TRANSMISSION DISASSEMBLY AND REASSEMBLY
TRANSMISSION INSPECTION
TRANSMISSION CASE<M/T CASE REAR AND ADAPTER CASE>
TRANSMISSION CASE DISASSEMBLY AND REASSEMBLY
3RD AND 4TH GEAR
3RD AND 4TH GEAR DISASSEMBLY AND REASSEMBLY
SHIFT RAIL AND SHAFT ASSEMBLY
SHIFT RAIL AND SHAFT ASSEMBLY DISASSEMBLY AND REASSEMBLY
OUTPUT SHAFT
OUTPUT SHAFT
INPUT SHAFT
INPUT SHAFT DISASSEMBLY AND REASSEMBLY
COUNTERSHAFT
COUNTERSHAFT DISASSEMBLY AND REASSEMBLY
TRANSFER
TRANSFER DISASSEMBLY AND REASSEMBLY
TRANSFER INSPECTION
TRANSFER INPUT GEAR
TRANSFER INPUT GEAR DISASSEMBLY AND REASSEMBLY
FRONT OUTPUT SHAFT
FRONT OUTPUT SHAFT DISASSEMBLY AND REASSEMBLY
REAR OUTPUT SHAFT
REAR OUTPUT SHAFT DISASSEMBLY AND REASSEMBLY
23A-AUTOMATIC TRANSMISSION
GENERAL INFORMATION
SPECIFICATIONS
LUBRICANT(S)
SPECIAL TOOL(S)
TROUBLESHOOTING <A/T>
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
HOW TO INITIALISE A/T LEARNING VALUE
A/T INITIAL LEARNING PROCEDURE
ROAD TEST
SHIFT PATTERN
DAMPER CLUTCH CONTROL
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
CODE NO. P0603 ECU SYSTEM (EEPROM ERROR)
CODE NO. P0604 ECU SYSTEM (RAM ERROR)
CODE NO. P0605 ECU SYSTEM (ROM ERROR)
CODE NO. P0707 INHIBITOR SWITCH SYSTEM
CODE NO. P0708 INHIBITOR SWITCH SYSTEM
CODE NO. P0711 FLUID TEMPERATURE SENSOR 1 SYSTEM
CODE NO. P0712 FLUID TEMPERATURE SENSOR 1 SYSTEM
CODE NO. P0713 FLUID TEMPERATURE SENSOR 1 SYSTEM
CODE NO. P0715 INPUT SHAFT SPEED SENSOR SYSTEM
CODE NO. P0720 OUTPUT SHAFT SPEED SENSOR SYSTEM
CODE NO. P0751 SOLENOID VALVE NO.1 SYSTEM
CODE NO. P0752 SOLENOID VALVE NO.1 SYSTEM
CODE NO. P0756 SOLENOID VALVE NO.2 SYSTEM
CODE NO. P0757 SOLENOID VALVE NO.2 SYSTEM
CODE NO. P0771 LINER SOLENOID No.1 SYSTEM OR SHIFT SOLENOID SR SYSTEM
CODE NO. P0772 SHIFT SOLENOID SR SYSTEM
CODE NO. P0777 CLUTCH CONTROL SOLENOID NO.1 SYSTEM (ON STICKING)
CODE NO. P0781 1-2 SHIFT VALVE SYSTEM
CODE NO. P0797 LINER SOLENOID No.2
CODE NO. P0815 MALFUNCTION OF PADDLE SHIFT UP SWITCH
CODE NO. P0816 MALFUNCTION OF PADDLE SHIFT DOWN SWITCH
CODE NO. P0828 SPORT MODE UP/DOWN SWITCH
CODE NO. P0882 IG VOLTAGE SYSTEM
CODE NO. P0958 SPORT MODE SWITCH SYSTEM
CODE NO. P0961 LINE PRESSURE CONTROL SOLENOID VALVE SYSTEM
CODE NO. P0962 LINE PRESSURE CONTROL SOLENOID VALVE SYSTEM
CODE NO. P0963 LINE PRESSURE CONTROL SOLENOID VALVE SYSTEM
CODE NO. P0965 CLUTCH ENGAGEMENT HYDRAULIC CONTROL SOLENOID NO. 1 SYSTEM
CODE NO. P0966 CLUTCH ENGAGEMENT HYDRAULIC CONTROL SOLENOID NO. 1 SYSTEM
CODE NO. P0967 CLUTCH ENGAGEMENT HYDRAULIC CONTROL SOLENOID NO. 1 SYSTEM
CODE NO. P0969 CLUTCH ENGAGEMENT HYDRAULIC CONTROL SOLENOID NO. 2 SYSTEM
CODE NO. P0970 CLUTCH ENGAGEMENT HYDRAULIC CONTROL SOLENOID NO. 2 SYSTEM
CODE NO. P0971 CLUTCH ENGAGEMENT HYDRAULIC CONTROL SOLENOID NO. 2 SYSTEM
CODE NO. P0973 SHIFT SOLENOID NO.1 SYSTEM
CODE NO. P0974 SHIFT SOLENOID NO.1 SYSTEM
CODE NO. P0976 SHIFT SOLENOID NO.2 SYSTEM
CODE NO. P0977 SHIFT SOLENOID NO.2 SYSTEM
CODE NO. P0985 SOLENOID VALVE SR SYSTEM
CODE NO. P0986 SOLENOID VALVE SR SYSTEM
CODE NO. P2742 FLUID TEMPERATURE SENSOR 2 SYSTEM
CODE NO. P2743 FLUID TEMPERATURE SENSOR 2 SYSTEM
CODE NO. P2757 LOCK-UP CONTROL SOLENOID SYSTEM
CODE NO. P2758 LOCK-UP CONTROL SOLENOID SYSTEM
CODE NO. P2762 LOCK-UP CONTROL SOLENOID SYSTEM
CODE NO. P2763 LOCK-UP CONTROL SOLENOID SYSTEM
CODE NO. P2764 LOCK-UP CONTROL SOLENOID SYSTEM
CODE NO. P2771 4LLC SWITCH CIRCUIT<4WD>
CODE NO. P2773 TRANSFER L4<4WD>
CODE NO. P2774 TRANSFER L4<4WD>
CODE NO. U0001 MALFUNCTION OF CAN COMMUNICATION CIRCUIT (BUS OFF)
CODE NO. U0100 CAN TIME-OUT ERROR (ENGINE)
CODE NO. U0114 CAN TIME-OUT ERROR (TRANSFER-ECU)<4WD>
CODE NO. U0121 CAN TIME-OUT ERROR (ABS/ASTC)<Vehicles with ABS/ASTC>
CODE NO. U0141 CAN TIME-OUT ERROR (ETACS)
CODE NO. U0155 CAN TIME-OUT ERROR (COMBINATION METER)
CODE NO. U1195 CODING NOT COMPLETED
CODE NO. U1197 CODING DATA UNAVAILABLE
CODE NO. U1EE0 PART NUMBER ERROR
CODE NO. U1EE1 CONTROL MODULE PROGRAMMING ERROR
SYMPTOM CHART
SYMPTOM PROCEDURES
ENGINE DOES NOT START
DRIVEAWAY FAULT (FORWARD DRIVING FAULT "D")
DRIVEAWAY FAULT (BACKWARD DRIVING FAULT "R")
SLIPPAGE (FORWARD DRIVING SLIPPAGE "D")
SLIPPAGE (BACKWARD DRIVING SLIPPAGE "R")
GARAGE SHIFT TIME LAG ("N TO D")
GARAGE SHIFT TIME LAG ("N TO R")
ENGINE STALL ("N TO D", "N TO R")
ENGINE STALL (AT DECELERATION)
POOR ACCELERATION
SHIFT CHANGE IMPOSSIBLE (1st to 2nd, 2nd to 1st)
SHIFT CHANGE IMPOSSIBLE (2nd to 3rd, 3rd to 2nd)
SHIFT CHANGE IMPOSSIBLE (3rd to 4th, 4th to 3rd)
SHIFT CHANGE IMPOSSIBLE (4th to 5th, 5th to 4th)
SHIFT CHANGE IMPOSSIBLE (LOCK-UP DOES NOT TURN ON, LOCK-UP DOES NOT TURN OFF)
KICK-DOWN IS NOT PERFORMED
SHIFT POINT FAULT
SHIFT LEVER DETENT FEEL IS STRONG/WEAK
SHOCK IS SIGNIFICANT ("N TO D")
SHOCK IS SIGNIFICANT ("N TO R")
SHOCK IS SIGNIFICANT (AT UPSHIFT)
SHOCK IS SIGNIFICANT (AT COAST-DOWN)
SHOCK IS SIGNIFICANT (AT KICK-DOWN)
SHOCK IS SIGNIFICANT (AT ACCELERATOR ON/OFF (NO SHIFT CHANGE IS PERFORMED))
VIBRATION (AT DRIVEAWAY)
VIBRATION (DURING DRIVING)
OIL LEAK (BREATHER SECTION)
OIL LEAK (MOUNTING SURFACES OF ENGINE AND T/M HOUSING)
OIL LEAK (MOUNTING SURFACES OF T/M CASE AND ADAPTER)
OIL LEAK (MANUAL SHAFT OIL SEAL)
OIL LEAK (OIL COOLER PIPE)
OIL LEAK (O-RING (T/M WIRE, ELBOW))
OIL LEAK (ADAPTER)
OIL LEAK (T/M CASE AND OIL PAN)
NOISE (DURING IDLE)
NOISE (AT GARAGE SHIFT)
NOISE (DURING DRIVING)
NOISE (AT SHIFT CHANGE)
NOISE (AT ACCELERATOR ON/OFF)
OIL TEMPERATURE WARNING LAMP FLASHES OR DOES NOT GO OUT
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
SPECIAL FUNCTION
A/T-ECU TERMINAL VOLTAGE REFERENCE CHART
OSCILLOSCOPE CHECK PROCEDURE
PCM TERMINAL RESISTANCE AND CONTINUITY INSPECTION CHART
TROUBLESHOOTING <SS4II><4WD>
DIAGNOSIS FUNCTION
ON-VEHICLE SERVICE
ESSENTIAL SERVICE
A/T FLUID CHECK
A/T FLUID CHANGE
INHIBITOR SWITCH CONTINUITY CHECK
INHIBITOR SWITCH AND CONTROL CABLE ADJUSTMENT
TRANSFER OIL CHECK<4WD>
TRANSFER OIL CHANGE<4WD>
A/T CONTROL COMPONENT LAYOUT
AUTOMATIC TRANSMISSION CONTROL COMPONENT CHECK
A/T CONTROL RELAY CHECK
INPUT SHAFT SPEED SENSOR CHECK
OUTPUT SHAFT SPEED SENSOR CHECK
SOLENOID VALVE CHECK
A/T FLUID TEMPERATURE SENSOR CHECK
TORQUE CONVERTER STALL CHECK
TIME LAG TEST
HYDRAULIC PRESSURE TESTS
MANUAL DRIVING TEST
SELECTOR LEVER OPERATION CHECK
SHIFT LOCK MECHANISM CHECK
TRANSFER ACTUATOR CHECK<4WD>
TRANSMISSION CONTROL
TRANSMISSION CONTROL REMOVAL AND INSTALLATION
SELECTOR LEVER ASSEMBLY INSPECTION
TRANSFER ASSEMBLY<4WD>
TRANSFER ASSEMBLY REMOVAL AND INSTALLATION
TRANSMISSION ASSEMBLY
TRANSMISSION ASSEMBLY REMOVAL AND INSTALLATION<2WD>
TRANSMISSION ASSEMBLY REMOVAL AND INSTALLATION<4WD>
A/T OIL COOLER
A/T OIL COOLER REMOVAL AND INSTALLATION
A/T-ECU
A/T-ECU REMOVAL AND INSTALLATION
TRANSFER-ECU<4WD>
TRANSFER-ECU REMOVAL AND INSTALLATION
DRIVE MODE-SELECTOR<4WD>
DRIVE MODE-SELECTOR REMOVAL AND INSTALLATION
DRIVE MODE-SELECTOR INSPECTION
PADDLE SHIFT SWITCH<Vehicles with paddle shift>
PADDLE SHIFT SWITCH REMOVAL AND INSTALLATION
PADDLE SHIFT SWITCH CHECK
23B-AUTOMATIC TRANSMISSION OVERHAUL
GENERAL INFORMATION
GENERAL SPECIFICATIONS
SERVICE SPECIFICATIONS
TORQUE SPECIFICATIONS
VALVE BODY SPRING IDENTIFICATION
SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT
SEALANTS
LUBRICANTS
SPECIAL TOOLS
SENSOR
SENSOR DISASSEMBLY AND REASSEMBLY
CONVERTER HOUSING
CONVERTER HOUSING DISASSEMBLY AND REASSEMBLY
EXTENSION HOUSING<2WD>
EXTENSION HOUSING DISASSEMBLY AND REASSEMBLY
TRANSFER CASE ADAPTER<4WD>
TRANSFER CASE ADAPTER DISASSEMBLY AND REASSEMBLY
OIL PAN AND VALVE BODY
OIL PAN AND VALVE BODY DISASSEMBLY AND REASSEMBLY
OIL PUMP AND CENTRE PLANETARY GEAR ASSEMBLY
OIL PUMP AND CENTRE PLANETARY GEAR ASSEMBLY DISASSEMBLY AND REASSEMBLY
OIL PUMP AND CENTRE PLANETARY GEAR ASSEMBLY INSPECTION
BRAKE DISC AND INTERMEDIATE SHAFT
BRAKE DISC AND INTERMEDIATE SHAFT DISASSEMBLY AND REASSEMBLY
BRAKE DISC AND INTERMEDIATE SHAFT INSPECTION
RR PLANETARY GEAR ASSEMBLY
RR PLANETARY GEAR ASSEMBLY DISASSEMBLY AND REASSEMBLY
RR PLANETARY GEAR ASSEMBLY INSPECTION
OIL PUMP
OIL PUMP DISASSEMBLY AND REASSEMBLY
OIL PUMP INSPECTION
FORWARD, REVERSE AND DIRECT CLUTCH
FORWARD, REVERSE AND DIRECT CLUTCH DISASSEMBLY AND REASSEMBLY
FORWARD, REVERSE AND DIRECT CLUTCH INSPECTION
SECOND BRAKE
SECOND BRAKE DISASSEMBLY AND REASSEMBLY
SECOND BRAKE INSPECTION
PLANETARY GEAR
PLANETARY GEAR DISASSEMBLY AND REASSEMBLY
PLANETARY GEAR INSPECTION
LOW-REVERSE BRAKE
LOW-REVERSE BRAKE DISASSEMBLY AND REASSEMBLY
LOW-REVERSE BRAKE INSPECTION
VALVE BODY
VALVE BODY DISASSEMBLY AND REASSEMBLY
VALVE BODY INSPECTION
25 -PROPELLER SHAFT
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
PROPELLER SHAFT UNIVERSAL JOINT CHECK
PROPELLER SHAFT
PROPELLER SHAFT REMOVAL AND INSTALLATION
PROPELLER SHAFT INSPECTION
PROPELLER SHAFT DISASSEMBLY AND REASSEMBLY
26 -FRONT AXLE
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SEALANT(S) OR ADHESIVE(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
FRONT AXLE TOTAL BACKLASH CHECK<4WD>
FRONT AXLE GEAR OIL LEVEL CHECK<4WD>
GEAR OIL CHANGE<4WD>
WHEEL BEARING AXIAL PLAY CHECK
HUB BOLT REPLACEMENT
FREE WHEEL SOLENOID VALVE OPERATION CHECK<VEHICLES WITH FREEWHEEL CLUTCH>
FRONT AXLE HUB ASSEMBLY
FRONT AXLE HUB ASSEMBLY REMOVAL AND INSTALLATION<2WD: except High Rider>
FRONT AXLE HUB ASSEMBLY REMOVAL AND INSTALLATION<2WD: High Rider, 4WD>
KNUCKLE DISASSEMBLY AND REASSEMBLY<VEHICLES FOR MINING USE>
FRONT AXLE HUB ASSEMBLY INSPECTION
FRONT AXLE HUB ASSEMBLY DISASSEMBLY AND REASSEMBLY<2WD except High rider>
FRONT AXLE HUB ASSEMBLY DISASSEMBLY AND REASSEMBLY<2WD: High Rider, 4WD>
FRONT AXLE HUB ASSEMBLY INSPECTION (DISASSEMBLY AND REASSEMBLY)
DRIVESHAFT ASSEMBLY<4WD>
DRIVESHAFT ASSEMBLY REMOVAL AND INSTALLATION
INNER SHAFT ASSEMBLY<4WD>
INNER SHAFT ASSEMBLY REMOVAL AND INSTALLATION
INNER SHAFT ASSEMBLY DISASSEMBLY AND REASSEMBLY
DIFFERENTIAL CARRIER AND FREE WHEELING CLUTCH<4WD>
DIFFERENTIAL CARRIER AND FREE WHEELING CLUTCH REMOVAL AND INSTALLATION
DIFFERENTIAL CARRIER AND FREE WHEELING CLUTCH INSPECTION<VEHICLES WITH FREEWHEEL CLUTCH>
FREE WHEELING CLUTCH ASSEMBLY DISASSEMBLY AND REASSEMBLY<VEHICLES WITH FREEWHEEL CLUTCH>
SOLENOID VALVE AND VACUUM HOSE
SOLENOID VALVE AND VACUUM HOSE REMOVAL AND INSTALLATION
FRONT DIFFERENTIAL MOUNT<4WD>
FRONT DIFFERENTIAL MOUNT REMOVAL AND INSTALLATION
DIFFERENTIAL MOUNTING INSULATOR REPLACEMENT
27 -REAR AXLE
(2016 Basic) GENERAL INFORMATION
(2016 Supplement) GENERAL INFORMATION
(2016 Basic) SERVICE SPECIFICATION(S)
(2016 Supplement) SERVICE SPECIFICATION(S)
LUBRICANT(S)
SEALANT(S) OR ADHESIVE(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
REAR AXLE TOTAL BACKLASH CHECK
GEAR OIL LEVEL CHECK
GEAR OIL CHANGE
AXLE SHAFT AXIAL PLAY CHECK
AXLE SHAFT AXIAL PLAY ADJUSTMENT
HUB BOLT REPLACEMENT
(2016 Basic) REAR DIFFERENTIAL LOCK DETECTION SWITCH, REAR DIFFERENTIAL LOCK SOLENOID CHECK
(2016 Supplement) REAR DIFFERENTIAL LOCK DETECTION SWITCH CHECK<AIR PUMP TYPE>
(2016 Supplement) REAR DIFFERENTIAL LOCK SYSTEM AIR LEAKAGE CHECK<AIR PUMP TYPE>
AXLE ASSEMBLY
(2016 Basic) AXLE ASSEMBLY REMOVAL AND INSTALLATION
(2016 Supplement) AXLE ASSEMBLY REMOVAL AND INSTALLATION<VEHICLES WITH DIFFERENTIAL LOCK (AIR PUMP TYPE)>
AXLE SHAFT ASSEMBLY
AXLE SHAFT ASSEMBLY REMOVAL AND INSTALLATION
AXLE SHAFT ASSEMBLY DISASSEMBLY AND REASSEMBLY
AXLE SHAFT INSPECTION (DISASSEMBLY AND REASSEMBLY)
DIFFERENTIAL CARRIER ASSEMBLY
(2016 Basic) DIFFERENTIAL CARRIER ASSEMBLY REMOVAL AND INSTALLATION
(2016 Supplement) DIFFERENTIAL CARRIER ASSEMBLY REMOVAL AND INSTALLATION<VEHICLES WITH DIFFERENTIAL LOCK (AIR PUMP TYPE)>
REAR DIFFERENTIAL LOCK
(2016 Basic) REAR DIFFERENTIAL LOCK SWITCH REMOVAL AND INSTALLATION
(2016 Supplement) REAR DIFFERENTIAL LOCK SWITCH REMOVAL AND INSTALLATION<AIR PUMP TYPE>
(2016 Basic) REAR DIFFERENTIAL LOCK SWITCH CHECK
(2016 Supplement) REAR DIFFERENTIAL LOCK SWITCH CHECK<AIR PUMP TYPE>
(2016 Supplement) REAR DIFFERENTIAL LOCK-ECU REMOVAL AND INSTALLTION<AIR PUMP TYPE>
(2016 Supplement) REAR DIFFERENTIAL LOCK REMOVAL AND INSTALLATION<AIR PUMP TYPE>
(2016 Supplement) REAR DIFFERENTIAL LOCK CONTROL UNIT CHECK<AIR PUMP TYPE>
(2016 Supplement) REAR DIFFERENTIAL LOCK AIR PUMP CHECK<AIR PUMP TYPE>
(2016 Supplement) REAR DIFFERENTIAL LOCK DETECTION SWITCH CHECK<AIR PUMP TYPE>
31 -WHEEL AND TYRE
(2016 Basic) GENERAL INFORMATION
(2016 Supplement) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
SERVICE SPECIFICATION(S)
(2017 Supplement) SPECIAL TOOL(S)
TROUBLESHOOTING
TROUBLESHOOTING
WHEEL BALANCE ACCURACY
TYRE PRESSURE MONITORING SYSTEM (TPMS) DIAGNOSIS
(2017 Supplement) INTRODUCTION
(2017 Supplement) DIAGNOSIS TROUBLESHOOTING FLOW
(2017 Supplement) DIAGNOSTIC FUNCTION
(2017 Supplement) TPMS WARNING LAMP CHECK
(2017 Supplement) TPMS DIAGNOSIS CODE CHART
TPMS DIAGNOSIS CODE PROCEDURES
(2017 Supplement) CODE No.C1564 VEHICLE SPEED DATA INVALID
(2017 Supplement) CODE No.C1900 ID CODE FAILURE
(2017 Supplement) CODE No.C1901 TPMS ABNORMALITY (VEHICLE SPEED SENSOR INPUT ABNORMALITY)
(2017 Supplement) CODE No.C1902 RESET FAIL (WARNING THRESHOLD)
(2017 Supplement) CODE No.C1910, C1920, C1930, C1940 TRANSMITTER BATT. VOLTAGE TYRE1, 2, 3, 4/ C1911, C1921, C1931, C1941 TYRE ID RECEPTION FAIL TYRE1, 2, 3, 4
(2017 Supplement) CODE No.C1912, C1922, C1932, C1942 TYRE AIR PRESSURE LOW TYRE1, 2, 3, 4
(2017 Supplement) CODE No.C1913, C1923, C1933, C1943 ACCELERATION SENSOR TYRE1, 2, 3, 4/ C1914, C1924, C1934, C1944 TYRE AIR PRESSURE SENSOR TYRE1, 2, 3, 4
(2017 Supplement) CODE No.C1915, C1925, C1935, C1945 TRANSMITTER OFF MODE TYRE1, 2, 3, 4
(2017 Supplement) TPMS SYMPTOM CHART
TPMS SYMPTOM PROCEDURES
(2017 Supplement) THE TPMS WARNING LAMP STAYS ON
(2017 Supplement) TPMS WARNING LAMP FLASHES
(2017 Supplement) TPMS SERVICE DATA LIST
(2017 Supplement) CHECK AT TPMS RECEIVER
ON-VEHICLE SERVICE
TYRE INFLATION PRESSURE CHECK
TYRE WEAR CHECK
WHEEL RUNOUT CHECK
(2017 Supplement) TPMS TRANSMITTER CHECK OR REPLACE
TPMS SPECIAL FUNCTION
(2017 Supplement) TYRE PRESSURE SENSOR ID REGISTRATION
(2017 Supplement) TYRE PRESSURE SENSOR ID CHECK
(2017 Supplement) TYRE PRESSURE SENSOR CHECK
WHEEL AND TYRE
WHEEL AND TYRE REMOVAL AND INSTALLATION
SPARE TYRE CARRIER
SPARE TYRE CARRIER REMOVAL AND INSTALLATION
TYRE PRESSURE MONITORING SYSTEM (TPMS)
TPMS RECEIVER
(2017 Supplement) TPMS RECEIVER REMOVAL AND INSTALLATION
TPMS TRANSMITTER
(2017 Supplement) TPMS TRANSMITTER REMOVAL AND INSTALLATION
(2017 Supplement) RADIO WAVE CERTIFICATION
32 -POWER PLANT MOUNT
GENERAL INFORMATION
SPECIAL TOOL(S)
FRONT ENGINE MOUNTING
FRONT ENGINE MOUNTING REMOVAL AND INSTALLATION
FRONT ENGINE MOUNTING INSPECTION
REAR ENGINE MOUNTING
REAR ENGINE MOUNTING REMOVAL AND INSTALLATION
REAR ENGINE MOUNTING INSPECTION
TRANSFER MOUNTING<4WD-M/T>
TRANSFER MOUNTING REMOVAL AND INSTALLATION
TRANSFER MOUNTING INSPECTION
33 -FRONT SUSPENSION
(2016 Basic) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
(2016 Basic) SERVICE SPECIFICATIONS
(2017 Supplement) SERVICE SPECIFICATIONS<VEHICLES WITH ASTC (GCC-2WD)>
(2016 Basic) SPECIAL TOOL(S)
(2017 Supplement) SPECIAL TOOL(S)<VEHICLES WITH ASTC (GCC-2WD)>
ON-VEHICLE SERVICE
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT<2WD (except High rider)>
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT<2WD (High rider), 4WD>
LOWER ARM BALL JOINT AXIAL PLAY CHECK
LOWER ARM BALL JOINT DUST COVER CHECK
UPPER ARM ASSEMBLY
UPPER ARM ASSEMBLY REMOVAL AND INSTALLATION<2WD (except High rider)>
UPPER ARM ASSEMBLY REMOVAL AND INSTALLATION<2WD (High rider), 4WD>
UPPER ARM ASSEMBLY INSPECTION
SHOCK ABSORBER AND COIL SPRING
(2016 Basic) SHOCK ABSORBER AND COIL SPRING REMOVAL AND INSTALLATION<2WD (except High rider)>
(2017 Supplement) SHOCK ABSORBER AND COIL SPRING REMOVAL AND INSTALLATION<VEHICLES WITH ASTC (GCC-2WD)>
SHOCK ABSORBER AND COIL SPRING INSPECTION<2WD (except High rider)>
SHOCK ABSORBER ASSEMBLY<2WD (High rider), 4WD>
SHOCK ABSORBER ASSEMBLY REMOVAL AND INSTALLATION
SHOCK ABSORBER ASSEMBLY INSPECTION
SHOCK ABSORBER ASSEMBLY DISASSEMBLY AND REASSEMBLY
SHOCK ABSORBER ASSEMBLY INSPECTION (DISASSEMBLY AND REASSEMBLY)
LOWER ARM
LOWER ARM REMOVAL AND INSTALLATION<2WD (except High rider)>
LOWER ARM REMOVAL AND INSTALLATION<2WD (High rider), 4WD>
LOWER ARM INSPECTION
LOWER ARM BUSHING REPLACEMENT<2WD (except High rider)>
LOWER ARM BUSHING REPLACEMENT<2WD (High rider), 4WD>
STRUT BAR<2WD (except High rider)>
STRUT BAR REMOVAL AND INSTALLATION
STABILIZER BAR
(2016 Basic) STABILIZER BAR REMOVAL AND INSTALLATION<2WD (High rider), 4WD>
(2017 Supplement) STABILIZER BAR REMOVAL AND INSTALLATION<VEHICLES WITH ASTC (GCC-2WD)>
(2016 Basic) STABILIZER BAR INSPECTION<2WD (High rider), 4WD>
(2017 Supplement) STABILIZER BAR INSPECTION<VEHICLES WITH ASTC (GCC-2WD)>
34 -REAR SUSPENSION
GENERAL INFORMATION
REAR SUSPENSION ASSEMBLY
REAR SUSPENSION ASSEMBLY REMOVAL AND INSTALLATION
INSPECTION
35A-BASIC BRAKE
(2016 Basic) GENERAL INFORMATION
(2016 Supplement) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
SERVICE SPECIFICATIONS
LUBRICANTS
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
BRAKE PEDAL CHECK AND ADJUSTMENT
BRAKE BOOSTER OPERATING CHECK
CHECK VALVE OPERATION CHECK
BASIC BRAKE SYSTEM BLEEDING
BRAKE FLUID LEVEL SWITCH CHECK
LOAD-SENSING SPRING LENGTH CHECK<Vehicles without ABS>
LOAD-SENSING PROPORTIONING VALVE FUNCTION TEST<Vehicles without ABS>
BRAKE PAD CHECK
BRAKE PAD REPLACEMENT
BRAKE DISC CHECK
BRAKE DRAG FORCE CHECK
BRAKE LINING THICKNESS CHECK
BRAKE DRUM INSIDE DIAMETER CHECK
BRAKE LINING AND BRAKE DRUM CONTACT CHECK
BRAKE PEDAL
BRAKE PEDAL REMOVAL AND INSTALLATION
INSPECTION
STOP LAMP SWITCH CHECK
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY
(2016 Basic) MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY REMOVAL AND INSTALLATION<L.H. drive vehicles>
(2016 Basic) MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY REMOVAL AND INSTALLATION<R.H. drive vehicles>
(2016 Supplement) MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY REMOVAL AND INSTALLATION<L.H. drive vehicles>
(2017 Supplement) MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY REMOVAL AND INSTALLATION<LH drive vehicles (4N1)>
(2017 Supplement) MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER ASSEMBLY REMOVAL AND INSTALLATION<RH drive vehicles (4N1)>
MASTER CYLINDER ASSEMBLY DISASSEMBLY AND REASSEMBLY
MASTER CYLINDER ASSEMBLY INSPECTION (DISASSEMBLY AND REASSEMBLY)
LOAD-SENSING PROPORTIONING VALVE
LOAD-SENSING PROPORTIONING VALVE REMOVAL AND INSTALLATION<Vehicles without ABS>
FRONT DISC BRAKE ASSEMBLY
FRONT DISC BRAKE ASSEMBLY REMOVAL AND INSTALLATION
FRONT DISC BRAKE ASSEMBLY DISASSEMBLY AND REASSEMBLY
FRONT DISC BRAKE ASSEMBLY INSPECTION (DISASSEMBLY AND REASSEMBLY)
REAR DRUM BRAKE
REAR DRUM BRAKE REMOVAL AND INSTALLATION
REAR DRUM BRAKE INSPECTION
REAR DRUM BRAKE WHEEL CYLINDER ASSEMBLY DISASSEMBLY AND REASSEMBLY
REAR DRUM BRAKE WHEEL CYLINDER ASSEMBLY INSPECTION
35B-ANTI-SKID BRAKING SYSTEM (ABS)
SERVICE SPECIFICATIONS
SPECIAL TOOLS
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
NOTES WITH REGARD TO DIAGNOSIS
ABS WARNING LAMP INSPECTION
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
CODE NO. C1200, C1205, C1210, C1215 ABS SENSOR (OPEN CIRCUIT OR SHORT CIRCUIT)
CODE NO. C1202, C1207, C1212, C1217 WHEEL SPEED SENSOR SYSTEM MALFUNCTION (POWER CIRCUIT)
CODE NO. C1011, C101C, C1027, C1032 ABNORMALITY IN WHEEL SPEED SENSOR SIGNAL
CODE NO. C1014, C101F, C102A, C1035 MUTUAL MONITORING OF WHEEL SPEED SENSOR
CODE NO. C1041, C1042, C1043 or C1044
CODE NO. C1046, C1047, C1048 or C1049
CODE NO. C1225 TYRE DIAMETER OUT OF SPECIFICATION
CODE NO. C1226, C1231, C1236, C1241, C1246, C1251, C1256, C1261, C1278, C1279 CONTROL SOLENOID VALVE PRESSURE HOLDING SYSTEM
CODE NO. C1266, C1273, C1274 MOTOR SYSTEM
CODE NO. C1278, C1279 VALVE RELAY SYSTEM
CODE NO. C1381 G-SENSOR SYSTEM<4WD>
CODE NO. C1860 ABS-ECU POWER SUPPLY HIGH VOLTAGE
CODE NO. C1861 ABS-ECU POWER SUPPLY LOW VOLTAGE
CODE NO. C1340 STOP LAMP SWITCH OPEN CIRCUIT
CODE NO.C1707 IMPLAUSIBLE CODING DATA
CODE NO. C2206
CODE NO. U1073 BUS OFF
CODE NO. U1108 METER CAN TIMEOUT ERROR
CODE NO. U1109 ETACS CAN TIMEOUT ERROR
CODE NO. U1195 VARIANT CODING NOT COMPLETED
SYMPTOM CHART
SYMPTOM PROCEDURES
M.U.T.-III cannot communicate with ABS-ECU
BRAKE WARNING LAMP STAYS ON WITH THE PARKING BRAKE LEVER RELEASED.
ABS WARNING LAMP DOES NOT ILLUMINATE WHEN IGNITION SWITCH IS TURNED TO THE ON POSITION (ENGINE STOPPED).
ABS WARNING LAMP STAYS ON AFTER THE ENGINE IS STARTED.
ABS-ECU POWER SUPPLY CIRCUIT SYSTEM
BRAKES DO NOT FUNCTION NORMALLY.
ABS OPERATES TOO FREQUENTLY.
THE INITIAL CHECK SOUND OF HYDRAULIC UNIT LOUD
ABS SYSTEM INOPERATIVE
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
WHEEL SPEED SENSOR OUTPUT CURRENT MEASUREMENT
HYDRAULIC UNIT CHECK
REMEDY FOR A DISCHARGED BATTERY
HYDRAULIC UNIT
HYDRAULIC UNIT REMOVAL AND INSTALLATION
WHEEL SPEED SENSOR
WHEEL SPEED SENSOR REMOVAL AND INSTALLATION
ABS SENSOR INSPECTION
35C-ACTIVE STABILITY & TRACTION CONTROL SYSTEM (ASTC)
(2017 Supplement) GENERAL INFORMATION
SERVICE SPECIFICATION(S)
(2016 Basic) SPECIAL TOOLS
(2017 Supplement) SPECIAL TOOLS
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
NOTES WITH REGARD TO DIAGNOSIS
BRAKE WARNING LAMP, ABS WARNING LAMP, ASTC INDICATOR LAMP, ASTC OFF INDICATOR LAMP INSPECTION
DIAGNOSIS FUNCTION
(2016 Basic) DIAGNOSIS CODE CHART
(2017 Supplement) DIAGNOSIS CODE CHART<VEHICLES FOR GCC>
DIAGNOSIS CODE PROCEDURES<ASTC-ECU>
CODE NO. C1200, C1205, C1210, C1215
CODE NO. C1202, C1207, C1212, C1217
CODE NO. C1011, C101C, C1027, C1032
CODE NO. C1014, C101F, C102A, C1035
CODE NO. C1041, C1042, C1043 or C1044
CODE NO. C1046, C1047, C1048 or C1049
CODE NO. C1225 TYRE DIAMETER OUT OF SPECIFICATION
CODE NO. C1226: CONTROL SOLENOID VALVE (FR) PRESSURE HOLDING SYSTEM
CODE NO. C1278: SOLENOID VALVE RELAY (OPEN CIRCUIT)
CODE NO. C1266: MOTOR SYSTEM
(2016 Basic) CODE NO. C1291: REVERSE SIGNAL (SEIZURE)<M/T>
(2017 Supplement) CODE NO. C1291: REVERSE SIGNAL (SEIZURE)<VEHICLES FOR GCC>
CODE NO. C1294
CODE NO. C1295
CODE NO. C1366, C1371, C1377, C1381, C1385, C1386, C1864
CODE NO. C1369
CODE NO. C1392, C1393
CODE NO. C1394: STEERING WHEEL SENSOR NEUTRAL POINT NOT LEARNED
(2016 Basic) CODE NO. C1396
(2017 Supplement) CODE NO. C1396: ENGINE TORQUE INPUT REFUSAL<VEHICLES FOR GCC>
CODE NO. C1860: POWER SUPPLY HIGH VOLTAGE
CODE NO. C1861: LOW VOLTAGE AT ASTC-ECU POWER SUPPLY
CODE NO. C1340: ABNORMAL STOP LAMP SWITCH SIGNAL
CODE NO. C1346
CODE NO. C121D
CODE NO. C1361
CODE NO. C1505, C1506
CODE NO. C1707
CODE NO. C2206
(2016 Basic) CODE NO. U0401
(2017 Supplement) CODE NO. U0401: ENGINE- ECU (CAN MESSAGE)<VEHICLES FOR GCC>
CODE NO. U0402
CODE NO. U0428
CODE NO. U1073: BUS-OFF
CODE NO. U1104: STEERING WHEEL SENSOR TIMEOUT ERROR
(2016 Basic) CODE NO. U1100: ENGINE-ECU TIMEOUT ERROR
(2017 Supplement) CODE NO. U1100: ENGINE-ECU TIMEOUT ERROR<VEHICLES FOR GCC>
CODE NO. U1101: A/T-ECU TIMEOUT ERROR
CODE NO. U1108
CODE NO. U1109: ETACS-ECU TIMEOUT ERROR
CODE NO. U1118
CODE NO. U1195
CODE NO. U1197
(2016 Basic) CODE NO. U1211
(2017 Supplement) CODE NO. U1211: ENG PARITY/TOGGLE BIT ERROR<VEHICLES FOR GCC>
(2016 Basic) CODE NO. U1406
(2017 Supplement) CODE NO. U1406: ACCELERATOR PEDAL POSITION ERROR<VEHICLES FOR GCC>
CODE NO. U1419
DIAGNOSIS CODE PROCEDURES<STEERING WHEEL SENSOR>
CODE NO. C1554, C1555, C1550, C1556, C1608
CODE NO. U0001: Bus-off
(2016 Basic) SYMPTOM CHART
(2017 Supplement) SYMPTOM CHART<VEHICLES FOR GCC>
SYMPTOM PROCEDURES
M.U.T.-III communication with ASTC system is impossible.
ASTC INDICATOR LAMP FLASHES AT A RATE OF 2HZ
WHEN THE IGNITION SWITCH IS TURNED TO THE "ON" POSITION (ENGINE STOPPED), THE BRAKE WARNING LAMP DOES NOT ILLUMINATE.
WHEN THE IGNITION SWITCH IS TURNED TO THE "ON" POSITION (ENGINE STOPPED), THE ABS WARNING LAMP DOES NOT ILLUMINATE.
BRAKE WARNING LAMP DOES NOT ILLUMINATE WHEN THE IGNITION SWITCH IS TURNED TO ON POSITION (ENGINE STOPPED).
ABS WARNING LAMP STAYS ON AFTER THE ENGINE IS STARTED.
THE ASTC INDICATOR LAMP REMAINS ILLUMINATED AFTER THE ENGINE IS STARTED.
THE ASTC OFF INDICATOR LAMP REMAINS ILLUMINATED AFTER THE ENGINE IS STARTED.
WHEN THE TCL SWITCH IS PUSHED, TCL SYSTEM CANNOT BE DISABLED.
ABNORMALITY IN BRAKE OPERATION
(2016 Basic) ABNORMAL ACTIVE STABILITY CONTROL SYSTEM OPERATION
(2017 Supplement) ABNORMAL ACTIVE STABILITY CONTROL SYSTEM OPERATION<VEHICLES FOR GCC>
TCL/ACTIVE STABILITY CONTROL SYSTEM-ECU POWER SUPPLY CIRCUIT SYSTEM
ABS/STABILITY CONTROL/TCL OPERATES TOO FREQUENTLY.
ESS INOPERATIVE OR IMPROPER OPERATIVE
HSA DOES NOT WORK.
HSA WORKS ON A FLAT ROAD.
THE INITIAL CHECK SOUND OF HYDRAULIC UNIT LOUD
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
(2016 Basic) CHECK AT ECU TERMINAL
(2017 Supplement) CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
WHEEL SPEED SENSOR OUTPUT CURRENT MEASUREMENT
STOP LAMP RELAY CHECK
HYDRAULIC UNIT CHECK
REMEDY FOR A DISCHARGED BATTERY
CALIBRATION
ASC OFF SWITCH
ASC OFF SWITCH REMOVAL AND INSTALLATION
INSPECTION
ASC OFF SWITCH
HYDRAULIC UNIT
HYDRAULIC UNIT REMOVAL AND INSTALLATION
WHEEL SPEED SENSOR
WHEEL SPEED SENSOR REMOVAL AND INSTALLATION
INSPECTION
WHEEL SPEED SENSOR INSPECTION
STEERING WHEEL SENSOR
(2016 Basic) STEERING WHEEL SENSOR REMOVAL AND INSTALLATION
(2017 Supplement) STEERING WHEEL SENSOR REMOVAL AND INSTALLATION
36 -PARKING BRAKES
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
ON-VEHICLE SERVICE
PARKING BRAKE LEVER STROKE CHECK AND ADJUSTMENT
PARKING BRAKE SWITCH CHECK
PARKING BRAKE LEVER
PARKING BRAKE LEVER REMOVAL AND INSTALLATION
PARKING BRAKE CABLE
PARKING BRAKE CABLE REMOVAL AND INSTALLATION
37 -POWER STEERING
(2016 Supplement) GENERAL INFORMATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SEALANT(S) AND ADHESIVE(S)
SPECIAL TOOL(S)
ON-VEHICLE SERVICE
STEERING WHEEL FREE PLAY CHECK
STEERING ANGLE CHECK
BALL JOINT DUST COVER INSPECTION
TIE ROD END BALL JOINT STARTING TORQUE CHECK
STATIONARY STEERING EFFORT CHECK
STEERING WHEEL RETURN TO CENTER CHECK
DRIVE-BELT TENSION CHECK
FLUID LEVEL CHECK
FLUID CHANGE
POWER STEERING SYSTEM AIR BLEEDING
OIL PUMP PRESSURE TEST
POWER STEERING FLUID PRESSURE SWITCH CHECK
STEERING COLUMN SHAFT ASSEMBLY SHOCK ABSORBING MECHANISM CHECK
STEERING WHEEL
STEERING WHEEL REMOVAL AND INSTALLATION
STEERING COLUMN SHAFT ASSEMBLY
STEERING COLUMN SHAFT ASSEMBLY REMOVAL AND INSTALLATION
STEERING COLUMN SHAFT ASSEMBLY DISASSEMBLY AND REASSEMBLY
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING GEAR BOX AND LINKAGE REMOVAL AND INSTALLATION
INSPECTION
POWER STEERING GEAR BOX AND LINKAGE DISASSEMBLY AND REASSEMBLY
POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING OIL PUMP ASSEMBLY REMOVAL AND INSTALLATION
POWER STEERING OIL PUMP ASSEMBLY INSPECTION
POWER STEERING OIL PUMP ASSEMBLY DISASSEMBLY AND REASSEMBLY
POWER STEERING OIL PUMP ASSEMBLY INSPECTION (DISASSEMBLY AND REASSEMBLY)
POWER STEERING HOSES
(2016 Basic) POWER STEERING HOSES REMOVAL AND INSTALLATION<L.H.drive vehicles>
(2016 Basic) POWER STEERING HOSES REMOVAL AND INSTALLATION<R.H.drive vehicles>
(2016 Supplement) POWER STEERING HOSES REMOVAL AND INSTALLATION<L.H.drive vehicles>
(2016 Supplement) POWER STEERING HOSES REMOVAL AND INSTALLATION<R.H.drive vehicles>
42A-BODY
HOOD
ON-VEHICLE SERVICE
ADJUSTMENT OF CLEARANCE AROUND HOOD
ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD STRIKER
ADJUSTMENT OF HOOD HEIGHT
HOOD
HOOD REMOVAL AND INSTALLATION
FENDER
SPECIAL TOOL(S)
FENDER
FENDER REMOVAL AND INSTALLATION
FUEL FILLER LID
FUEL FILLER LID REMOVAL AND INSTALLATION<SINGLE CAB AND CLUB CAB>
FUEL FILLER LID REMOVAL AND INSTALLATION<DOUBLE CAB>
SPLASH SHIELD
SPLASH SHIELD REMOVAL AND INSTALLATION
WINDOW GLASS
(2016 Supplement) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
(2016 Basic) SEALANT(S) OR ADHESIVE(S)
(2017 Supplement) SEALANT(S) OR ADHESIVE(S)
(2016 Basic) LUBRICANT(S)
(2017 Supplement) LUBRICANT(S)
(2016 Basic) SPECIAL TOOL(S)
(2017 Supplement) SPECIAL TOOL(S)
GENERAL INFORMATION
WINDSHIELD
(2016 Basic) WINDSHIELD REMOVAL AND INSTALLATION
(2017 Supplement) WINDSHIELD REMOVAL AND INSTALLATION
SIDE WINDOW GLASS<CLUB CAB>
SIDE WINDOW GLASS REMOVAL AND INSTALLATION
REAR WINDOW GLASS<Vehicles without rear panel power window>
REAR WINDOW GLASS REMOVAL AND INSTALLATION
DOOR
(2017 Supplement) GENERAL INFORMATION
SERVICE SPECIFICATION(S)
SEALANT(S) OR ADHESIVE(S)
(2016 Basic) SPECIAL TOOL(S)
(2017 Supplement) SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
(2016 Basic) SYMPTOM CHART<CENTRAL DOOR LOCKING SYSTEM>
(2017 Supplement) SYMPTOM CHART<CENTRAL DOOR LOCKING SYSTEM>
SYMPTOM PROCEDURES<CENTRAL DOOR LOCKING SYSTEM>
CENTRAL DOOR LOCKING SYSTEM DOES NOT OPERATE
SOME DOORS DO NOT LOCK OR UNLOCK
SELECTOR "P" POSITION-LINKED DOOR UNLOCK FUNCTION DOES NOT OPERATE.<Vehicles for General Export (with keyless entry sy>
IGNITION "OFF"POSITION-LINKED DOOR UNLOCKING FUNCTION DOES NOT OPERATE.<Vehicles for General Export (without keyless opera>
KEY-IN WARNING FUNCTION DOES NOT WORK.<Vehicles with keyless entry system>
(2017 Supplement) VEHICLE-SPEED SENSITIVE AUTOMATIC DOOR LOCK FUNCTION DOES NOT WORK NORMALLY.
SYMPTOM CHART<POWER WINDOW (Vehicles without (anti-trap) safety>
SYMPTOM PROCEDURES<POWER WINDOW (Vehicles without (anti-trap) safety>
POWER WINDOWS DO NOT WORK AT ALL
Front right power window does not work
Front left power window does not work
POWER WINDOW MAIN SWITCH CANNOT OPERATE DRIVER''S WINDOW
POWER WINDOW SUB SWITCH CANNOT OPERATE PASSENGER''S OR REAR WINDOWS.
POWER WINDOW MAIN SWITCH CANNOT OPERATE EITHER OF PASSENGER''S OR REAR POWER WINDOWS
POWER WINDOW TIMER FUNCTION DOES NOT WORK NORMALLY
SYMPTOM CHART<POWER WINDOW (Vehicles with (anti-trap) safety sys>
SYMPTOM PROCEDURES<POWER WINDOW (Vehicles with (anti-trap) safety sys>
POWER WINDOWS DO NOT WORK AT ALL
POWER WINDOW MAIN SWITCH CANNOT OPERATE DRIVER''S WINDOW
POWER WINDOW SUB SWITCH CANNOT OPERATE PASSENGER''S OR REAR WINDOWS.
POWER WINDOW MAIN SWITCH CANNOT OPERATE EITHER OF PASSENGER''S OR REAR POWER WINDOWS
POWER WINDOW TIMER FUNCTION DOES NOT WORK NORMALLY
POWER WINDOW ANTI-TRAP FUNCTION DOES NOT WORK<DRIVER SIDE DOOR>
WHEN THE GLASS IS RAISED, THEN IT LOWERS AUTOMATICALLY<DRIVER SIDE DOOR>
POWER WINDOW MAIN SWITCH ONE-TOUCH FUNCTION DOES NOT WORK
CHECK AT ECU TERMINAL<POWER WINDOW (Vehicles with (anti-trap) safety sys>
ON-VEHICLE SERVICE
DOOR FIT ADJUSTMENT
DOOR WINDOW GLASS ADJUSTMENT
POWER WINDOW CHECK
GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT
POWER WINDOW SAFETY MECHANISM CHECK
POWER WINDOW TIMER FUNCTION CHECK
POWER WINDOW OPERATING CURRENT CHECK
POWER WINDOW RELAY CHECK
POWER WINDOW INITIALIZED ADJUSTMENT
CENTRAL DOOR LOCKING SYSTEM INSPECTION
CHECK OF KEY LOCK PREVENTION FUNCTION
SHIFT "P" INTERLINK DOOR UNLOCK FUNCTION CHECK<A/T>
IGNITION "OFF" POSITION-LINKED DOOR UNLOCKING FUNCTION CHECK
DOOR HANDLE AND LATCH INSPECTION
DOOR OUTSIDE HANDLE PLAY CHECK
DOOR INSIDE HANDLE PLAY ADJUSTMENT
(2016 Basic) CUSTOMISATION FUNCTION
(2017 Supplement) CUSTOMISATION FUNCTION
(2017 Supplement) VEHICLE-SPEED SENSITIVE AUTOMATIC DOOR LOCK FUNCTION INSPECTION
DOOR ASSEMBLY
DOOR ASSEMBLY REMOVAL AND INSTALLATION<DOUBLE CAB AND SINGLE CAB>
DOOR ASSEMBLY REMOVAL AND INSTALLATION<CLUB CAB>
DOOR SWITCH CHECK
DOOR GLASS AND REGULATOR
DOOR GLASS AND REGULATOR REMOVAL AND INSTALLATION
DOOR GLASS AND REGULATOR INSPECTION
DOOR HANDLE AND LATCH
DOOR HANDLE AND LATCH REMOVAL AND INSTALLATION<DOUBLE CAB AND SINGLE CAB>
DOOR HANDLE AND LATCH REMOVAL AND INSTALLATION<CLUB CAB>
INSPECTION
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP REMOVAL AND INSTALLATION<SINGLE CAB AND DOUBLE CAB>
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP REMOVAL AND INSTALLATION<CLUB CAB>
KEYLESS ENTRY SYSTEM<Vehicles without keyless operation system>
(2017 Supplement) GENERAL INFORMATION
SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
SYMPTOM CHART
SYMPTOM PROCEDURES
KEYLESS ENTRY SYSTEM DOES NOT OPERATE
THE DOME LAMP, THE HAZARD WARNING LAMPS AND THE HORN DO NOT OPERATE THROUGH THE ANSWERBACK FUNCTION.
AFTER THE DOORS ARE UNLOCKED BY USING THE KEYLESS ENTRY SYSTEM, THE TIMER LOCK FUNCTION DOES NOT WORK.
MULTIMODE KEYLESS ENTRY FUNCTION DOES NOT WORK AT ALL.
ON-VEHICLE SERVICE
KEYLESS ENTRY SYSTEM INSPECTION
KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION
MULTIMODE KEYLESS ENTRY FUNCTION CHECK
METHOD OF REGISTERING A SECRET CODE
CUSTOMISATION FUNCTION
TRANSMITTER
(2016 Basic) TRANSMITTER DISASSEMBLY AND REASSEMBLY
(2017 Supplement) TRANSMITTER DISASSEMBLY AND REASSEMBLY
TRANSMITTER BATTERY INSPECTION
(2017 Supplement) RADIO WAVE CERTIFICATION
BODY MOUNTING
BODY MOUNTING REMOVAL AND INSTALLATION
REAR GATE
SERVICE SPECIFICATION(S)
ON-VEHICLE SERVICE
REAR GATE PANEL FIT ADJUSTMENT
REAR GATE OUTSIDE HANDLE ADJUSTMENT
REAR GATE
REAR GATE REMOVAL AND INSTALLATION
REAR GATE LATCH ASSEMBLY
REAR GATE LATCH ASSEMBLY REMOVAL AND INSTALLATION
REAR BODY ROPE HOOK
REAR BODY ROPE HOOK REMOVAL AND INSTALLATION
LOOSE PANEL
LOOSE PANEL REMOVAL AND INSTALLATION
SPECIAL TOOL(S)
FRONT DECK PANEL REMOVAL AND INSTALLATION
42B-KEYLESS OPERATION SYSTEM (KOS)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
TROUBLESHOOTING PROCEDURE WHEN VEHICLE POWER DOES NOT TURN ON
FORCED POWER SUPPLY OUTPUT PROCEDURE
WARNING AND WARNING INDICATOR LIST
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
B1130 Power output status unmatched
B1131 Starter output internal fail
B1132 Starter output external fail
B1133 IG1 output internal fail
B1134 ECU power supply
B1135 Push start switch
B1136 Stop lamp switch
B1137 P range detect SW
B1138 Vehicle speed data fail
B1141 ESL authenticate timeout
B1142 ESL authenticate error
B1143 ESL status unmatched
B1144 ESL lock/unlock fail
B1145 ESL power supply circuit
B1146 ESL drive circuit
B1147 ESL LIN communication fail
B1148 ESL power control
B1149 KOS power control monitor input
B1150 OSS authenticate timeout(ESL)
B1155 EEPROM fail(ESL)
B1156 Power supply voltage fail
B1157 OSS EEPROM fail
B1160 Key code not programmed
B1161 Chassis No. mismatch
B1163 Coding data mismatch
B1164 Chassis No. not programmed(ESL)
B1166 Special mode
B1168 ACC system fail
B1169 IG2 system fail
B1731 Engine ECU communication timeout
B1A08 KOS Key 1 Malfunction
B1A10 KOS Key 1 Low Battery
B1A24 Key not Registered
B1A25 Key Registered to Another Vehicle
B1A28 Engine ECU authenticate error
B2352 Immobilizer Antenna Malfunction
B2400 KOS Key Registration Fail
B2401 KOS Key ID not registered
B240A FR Antenna (Outdoor) Open Circuit
B240B FL Antenna (Outdoor) Open Circuit
B240D Front Antenna (Indoor) Open Circuit
B240E RR Antenna (Indoor) Open Circuit
U0100 Engine CAN timeout
U0101 T/M CAN timeout
U0141 ETACS-ECU CAN Timeout
U0155 Meter CAN Timeout
U0164 A/C CAN Timeout
U1190 No receive fault detect signal
U1195 Coding not completed
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
SPECIAL FUNCTION TABLE
SYMPTOM CHART
SYMPTOM PROCEDURES
M.U.T.-III CANNOT COMMUNICATE WITH KOS-ECU.
KEYLESS OPERATION KEY CANNOT BE REGISTERED WITH M.U.T.-III
ABNORMALITY IN KOS-ECU POWER SUPPLY AND EARTH CIRCUITS
KEYLESS OPERATION WARNING LAMP DOES NOT GO OUT.
NO DOOR CAN BE OPERATED BY OPERATING A KEYLESS OPERATION SWITCH ON ANY DOOR, OR BY TOUCHING THE TOUCH SENSOR.
DRIVER''S KEYLESS OPERATION SWITCH (LOCK) DOES NOT WORK.
KEYLESS ENTRY SYSTEM DOES NOT WORK AT ALL.
KOS TIMER LOCK FUNCTION DOES NOT WORK.
KEYLESS ENTRY HAZARD ANSWERBACK FUNCTION OR THE ROOM LAMP ANSWERBACK FUNCTION DOES NOT WORK NORMALLY.
MULTIMODE KEYLESS ENTRY FUNCTION DOES NOT WORK AT ALL.
OUTER BUZZER DOES NOT SOUND.
Vehicle power does not turn ON. (not possible with both of power supply mode ACC and ON)
Engine does not start (cranking is not performed).
Vehicle power cannot be turned OFF when the shift position is in "P." (Power supply mode ON to ACC is possible)
Electric steering lock does not become locked. (At power supply mode OFF)
ACC POWER AUTO CUT FUNCTION DOES NOT WORK NORMALLY
VEHICLE POWER CANNOT BE TURNED OFF.
TERMINAL VOLTAGE REFERENCE CHART
ON-VEHICLE SERVICE
ID CODES REGISTRATION PROCEDURE
ANTENNA COMMUNICATION TEST
KEYLESS ENTRY SYSTEM INSPECTION
MULTIMODE KEYLESS ENTRY FUNCTION CHECK
KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION
CHECK OF ENGINE SWITCH OPERATION FUNCTION
CHECK OF ENGINE SWITCH INDICATOR FUNCTION
CHECK OF ENGINE SWITCH REMINDER BUZZER
RELAY INSPECTION
CUSTOMIZATION FUNCTION
KOS & OSS-ECU
KOS-ECU REMOVAL AND INSTALLATION
OUTSIDE TRANSMISSION ANTENNA ASSEMBLY, INSIDE TRANSMISSION ANTENNA ASSEMBLY
OUTSIDE TRANSMISSION ANTENNA ASSEMBLY, INSIDE TRANSMISSION ANTENNA ASSEMBLY, RECEIVER ANTENNA MODULE REMOVAL AND INSTALLATION
KEYLESS OPERATION KEY
KEYLESS OPERATION KEY DISASSEMBLY AND REASSEMBLY
LOCK/UNLOCK SWITCH
LOCK/UNLOCK SWITCH REMOVAL AND INSTALLATION
LOCK/UNLOCK SWITCH INSPECTION
KEY SLOT
KEY SLOT REMOVAL AND INSTALLATION
KEY SLOT INSPECTION
ENGINE SWITCH
ENGINE SWITCH REMOVAL AND INSTALLATION
ENGINE SWITCH INSPECTION
ELECTRIC STEERING LOCK
ELECTRIC STEERING LOCK REMOVAL AND INSTALLATION
42C-BODY REPAIR
BODY CONSTRUCTION
(2018 Supplement) GENERAL INFORMATION
(2018 Supplement) BODY COMPONENTS<DOUBLE CAB>
BODY COLOUR
(2018 Supplement) GENERAL INFORMATION
(2018 Supplement) BODY COLOUR CHARTS<VEHICLES FOR THAILAND>
(2018 Supplement) BODY COLOUR CHARTS<VEHICLES FOR AUSTRALIA AND NEW ZEALAND>
(2018 Supplement) BODY COLOUR CHARTS<VEHICLES FOR GENERAL EXPORT>
BODY COLOURING
(2018 Supplement) REAR BUMPER
51 -EXTERIOR
FRONT BUMPER ASSEMBLY
(2017 Supplement) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION
FRONT BUMPER ASSEMBLY
(2016 Basic) FRONT BUMPER ASSEMBLY REMOVAL AND INSTALLATION
(2017 Supplement) FRONT BUMPER ASSEMBLY REMOVAL AND INSTALLATION
(2018 Supplement) FRONT BUMPER ASSEMBLY REMOVAL AND INSTALLATION
(2016 Basic) FRONT BUMPER ASSEMBLY DISASSEMBLY AND REASSEMBLY
(2017 Supplement) FRONT BUMPER ASSEMBLY DISASSEMBLY AND REASSEMBLY
(2018 Supplement) FRONT BUMPER ASSEMBLY DISASSEMBLY AND REASSEMBLY<VEHICLES WITHOUT FRONT UNDER GARNISH>
(2018 Supplement) FRONT BUMPER ASSEMBLY DISASSEMBLY AND REASSEMBLY<VEHICLES WITH FRONT UNDER GARNISH>
GUARD BAR
GUARD BAR REMOVAL AND INSTALLATION
REAR BUMPER ASSEMBLY
SEALANT(S) OR ADHESIVE(S)
REAR BUMPER ASSEMBLY REMOVAL AND INSTALLATION
REAR BUMPER ASSEMBLY DISASSEMBLY AND REASSEMBLY
RADIATOR GRILLE
SEALANT(S) OR ADHESIVE(S)
RADIATOR GRILLE REMOVAL AND INSTALLATION
OVERFENDER<WITH OVER FENDER>
SEALANT(S) OR ADHESIVE(S)
SPECIAL TOOL(S)
LUBRICANT(S)
OVERFENDER
OVERFENDER REMOVAL AND INSTALLATION
MOULDINGS
SEALANT(S) OR ADHESIVE(S)
LUBRICANT(S)
MOULDINGS
MOULDING REMOVAL AND INSTALLATION
GARNISHES
GARNISH REMOVAL AND INSTALLATION
DOOR SASH TAPE
SPECIAL TOOL(S)
LUBRICANT(S)
DOOR SASH TAPE
DOOR SASH TAPE REMOVAL AND INSTALLATION
MUD GUARD
MUD GUARD REMOVAL AND INSTALLATION
SIDE STEP
(2017 Supplement) GENERAL INFORMATION
SEALANT(S) OR ADHESIVE(S)
(2016 Basic) SIDE STEP REMOVAL AND INSTALLATION
(2017 Supplement) SIDE STEP REMOVAL AND INSTALLATION
UNDER COVER
(2016 Supplement) GENERAL INFORMATION
(2016 Basic) UNDER COVER REMOVAL AND INSTALLATION
(2016 Supplement) UNDER COVER REMOVAL AND INSTALLATION
WINDSHIELD WIPER AND WASHER
(2017 Supplement) GENERAL INFORMATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
SYMPTOM CHART
THE WINDSHIELD WIPERS DO NOT WORK AT ALL
THE WINDSHIELD WIPERS DO NOT WORK WHEN THE WIPER SWITCH IS AT INT, WASHER OR MIST POSITION.
THE WINDSHIELD WIPERS DO NOT STOP AT THE SPECIFIED PARK POSITION
THE WINDSHIELD WIPERS DO NOT WORK NORMALLY
THE INTERMITTENT WIPER INTERVAL CANNOT BE ADJUSTED BY OPERATING THE WINDSHIELD INTERMITTENT WIPER VOLUME CONTROL
THE INTERMITTENT WIPER INTERVAL IS NOT CHANGED ACCORDING TO THE VEHICLES SPEED
THE WINDSHIELD WASHER DOES NOT WORK
THE RAINDROPS SENSING WIPER FUNCTION DOES NOT WORK AT ALL.<Vehicles with lighting control sensor>
THE RAINDROPS SENSING WIPER FUNCTION WORKS EVEN THOUGH THESE IS NO RAIN FALL.<Vehicles with lighting control sensor>
SOMETIMES THE RAIN SENSING WIPER FUNCTION WORKS EVEN THOUGH THERE IS NO RAINFALL.<Vehicles with lighting control sensor>
DATA LIST REFERENCE TABLE
ON-VEHICLE SERVICE
WINDSHIELD INTERMITTENT WIPER INSPECTION
LIGHTING CONTROL SENSOR INSPECTION
CUSTOMIZATION FUNCTION
WINDSHIELD WIPER
WINDSHIELD WIPER REMOVAL AND INSTALLATION
(2016 Basic) WINDSHIELD WIPER INSPECTION
(2017 Supplement) WINDSHIELD WIPER INSPECTION
WINDSHIELD WASHER
(2016 Basic) WINDSHIELD WASHER REMOVAL AND INSTALLATION
(2017 Supplement) WINDSHIELD WASHER REMOVAL AND INSTALLATION
(2016 Basic) WINDSHIELD WASHER INSPECTION
(2017 Supplement) WINDSHIELD WASHER INSPECTION
LIGHTING CONTROL SENSOR
LIGHTING CONTROL SENSOR REMOVAL AND INSTALLATION
LIGHTING CONTROL SENSOR (RAIN SENSOR) ADAPTATION
STRIPE TAPE
(2016 Supplement) GENERAL INFORMATION
(2016 Basic) SPECIAL TOOL(S)
(2016 Supplement) SPECIAL TOOL(S)
(2016 Basic) LUBRICANT(S)
(2016 Supplement) LUBRICANT(S)
(2016 Basic) STRIPE TAPE REMOVAL AND INSTALLATION
(2016 Supplement) STRIPE TAPE REMOVAL AND INSTALLATION<Single cab>
MARK
(2017 Supplement) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION
(2016 Basic) LUBRICANT(S)
(2018 Supplement) LUBRICANT(S)
(2016 Basic) MARK REMOVAL AND INSTALLATION
(2017 Supplement) MARK REMOVAL AND INSTALLATION
(2018 Supplement) MARK REMOVAL AND INSTALLATION
OUTSIDE MIRROR
SPECIAL TOOL(S)
DIAGNOSIS TROUBLESHOOTING FLOW
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
SYMPTOM CHART
ELECTRIC RETRACTABLE REMOTE CONTROLLED DOOR MIRROR DOES NOT WORK AT ALL
LEFT OR RIGHT SIDE ELECTRIC RETRACTABLE REMOTE CONTROLLED DOOR MIRROR DOES NOT WORK
ELECTRIC RETRACTABLE REMOTE CONTROLLED DOOR MIRROR TIMER FUNCTION DOES NOT WORK
VEHICLE SPEED-DEPENDENT UNFOLDING FUNCTION DOES NOT WORK NORMALLY
INSPECTION OF IGNITION SWITCH POSITION-LINKED FOLDING AND UNFOLDING FUNCTION FOR OUTSIDE MIRRORS
INSPECTION OF KEYLESS ENTRY SYSTEM-LINKED FOLDING AND UNFOLDING FUNCTION FOR OUTSIDE MIRRORS
ON-VEHICLE SERVICE
INSPECTION OF OUTSIDE MIRROR VEHICLE SPEED-DEPENDENT AUTOMATIC UNFOLDING FUNCTION
INSPECTION OF IGNITION SWITCH POSITION-LINKED FOLDING AND UNFOLDING FUNCTION FOR OUTSIDE MIRRORS
INSPECTION OF KEYLESS ENTRY SYSTEM-LINKED FOLDING AND UNFOLDING FUNCTION FOR OUTSIDE MIRRORS
INSPECTION OF OUTSIDE MIRROR TIMER FUNCTION
CUSTOMIZATION FUNCTION
OUTSIDE MIRROR
DOOR MIRROR REMOVAL AND INSTALLATION<DOOR MIRROR WITHOUT SIDE TURN-SIGNAL LAMP>
OUTSIDE MIRROR DISASSEMBLY AND REASSEMBLY
DOOR MIRROR INSPECTION
HEADLAMP WASHER
(2017 Supplement) GENERAL INFORMATION
TROUBLESHOOTING
(2017 Supplement) DIAGNOSIS TROUBLESHOOTING FLOW
(2017 Supplement) HEADLAMP WASHER DOES NOT WORK NORMALLY
HEADLAMP WASHER
(2017 Supplement) HEADLAMP WASHER REMOVAL AND INSTALLATION
(2017 Supplement) HEADLAMP WASHER INSPECTION
REAR SPOILER
(2018 Supplement) GENERAL INFORMATION
(2018 Supplement) SEALANT(S) OR ADHESIVE(S)
(2018 Supplement) LUBRICANT(S)
REAR SPOILER
(2018 Supplement) REAR SPOILER REMOVAL AND INSTALLATION
52A-INTERIOR
(2016 Supplement) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
SPECIAL TOOLS
INSTRUMENT PANEL ASSEMBLY
INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION
GLOVE BOX
GLOVE BOX REMOVAL AND INSTALLATION
INSTRUMENT CENTRE PANEL
(2016 Basic) INSTRUMENT CENTRE PANEL REMOVAL AND INSTALLATION
(2017 Supplement) INSTRUMENT CENTRE PANEL REMOVAL AND INSTALLATION
INSTRUMENT LOWER PANEL
INSTRUMENT LOWER PANEL REMOVAL AND INSTALLATION
FLOOR CONSOLE ASSEMBLY
FRONT FLOOR CONSOLE ASSEMBLY
FRONT FLOOR CONSOLE ASSEMBLY REMOVAL AND INSTALLATION
REAR FLOOR CONSOLE ASSEMBLY
REAR FLOOR CONSOLE ASSEMBLY REMOVAL AND INSTALLATION
TRIMS
INTERIOR TRIM
(2016 Basic) TRIM REMOVAL AND INSTALLATION<SINGLE CAB>
(2016 Basic) TRIM REMOVAL AND INSTALLATION<CLUB CAB>
(2016 Basic) TRIM REMOVAL AND INSTALLATION<DOUBLE CAB>
(2016 Supplement) TRIM REMOVAL AND INSTALLATION<SINGLE CAB>
DOOR TRIM
DOOR TRIM REMOVAL AND INSTALLATION
HEADLINING
HEADLINING REMOVAL AND INSTALLATION
FRONT SEAT ASSEMBLY
(2016 Basic) FRONT SEAT ASSEMBLY REMOVAL AND INSTALLATION
(2017 Supplement) FRONT SEAT ASSEMBLY REMOVAL AND INSTALLATION
(2016 Basic) FRONT SEAT ASSEMBLY DISASSEMBLY AND REASSEMBLY
(2017 Supplement) FRONT SEAT ASSEMBLY DISASSEMBLY AND REASSEMBLY
(2016 Basic) FRONT SEAT ASSEMBLY INSPECTION<Vehicles with power seat>
(2017 Supplement) FRONT SEAT ASSEMBLY INSPECTION
REAR SEAT ASSEMBLY<DOUBLE CAB>
REAR SEAT ASSEMBLY REMOVAL AND INSTALLATION
REAR SEAT ASSEMBLY DISASSEMBLY AND REASSEMBLY
REAR SEAT ASSEMBLY<CLUB CAB>
(2016 Supplement) REAR SEAT ASSEMBLY REMOVAL AND INSTALLATION
(2016 Supplement) REAR SEAT ASSEMBLY DISASSEMBLY AND REASSEMBLY
FRONT SEAT BELT
FRONT SEAT BELT REMOVAL AND INSTALLATION
INSPECTION
REAR SEAT BELT<DOUBLE CAB>
REAR SEAT BELT REMOVAL AND INSTALLATION
INSPECTION
REAR SEAT BELT<CLUB CAB>
(2016 Supplement) REAR SEAT BELT REMOVAL AND INSTALLATION<VEHICLE WITH REAR SEAT BELT>
(2016 Supplement) INSPECTION<VEHICLE WITH REAR SEAT BELT BUCKLE SWITCH>
INSIDE REAR VIEW MIRROR<AUTOMATIC ANTI-DAZZLING INSIDE REAR VIEW MIRROR>
(2017 Supplement) SPECIAL TOOLS
TROUBLESHOOTING
(2017 Supplement) SYMPTOM CHART
SYMPTOM PROCEDURES
(2017 Supplement) THE AUTOMATIC ANTI-GLARE INSIDE MIRROR CANNOT BE SET TO NIGHT MODE
ON-VEHICLE SERVICE
(2017 Supplement) AUTO-DIMMING FEATURE TEST
(2017 Supplement) INSIDE REAR VIEW MIRROR REMOVAL AND INSTALLATION
52B-SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
(2017 Supplement) GENERAL INFORMATION
(2016 Basic) GENERAL DESCRIPTION
(2016 Supplement) GENERAL DESCRIPTION
SERVICE PRECAUTIONS
(2016 Basic) SPECIAL TOOL(S)
(2017 Supplement) SPECIAL TOOL(S)
TEST EQUIPMENT
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
SRS WARNING LAMP CHECK
PASSENGER''S AIR BAG OFF INDICATOR LAMP CHECK
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
DTC B1400 DRIVER''S AIR BAG SQUIB SHORT-CIRCUITED
DTC B1401 DRIVER''S AIR BAG SQUIB OPEN-CIRCUITED
DTC B1402 DRIVER''S AIR BAG SQUIB DRIVE CIRCUIT (EARTH SIDE) SHORT-CIRCUITED
DTC B1403 DRIVER''S AIR BAG SQUIB DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORT-CIRCUITED
DTC B1404 SYSTEM INSIDE SRS-ECU
DTC B1406 FRONT IMPACT SENSOR (RH) SYSTEM
DTC B1407 FRONT IMPACT SENSOR (RH) VOLTAGE ERROR
DTC B1408 FRONT IMPACT SENSOR (RH) COMMUNICATION ERROR
DTC B1410 FRONT PASSENGER''S AIR BAG SQUIB SHORT-CIRCUITED
DTC B1411 FRONT PASSENGER''S AIR BAG SQUIB OPEN-CIRCUITED
DTC B1412 FRONT PASSENGER''S SIDE AIR BAG SQUIB DRIVE CIRCUIT (EARTH SIDE) SHORT-CIRCUITED
DTC B1413 FRONT PASSENGER''S SIDE AIR BAG SQUIB DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORT-CIRCUITED
DTC B1417 FRONT IMPACT SENSOR (LH) VOLTAGE ERROR
DTC B1418 FRONT IMPACT SENSOR (LH) COMMUNICATION ERROR
DTC B1420 SIDE-AIRBAG SQUIB (RH) SHORT-CIRCUITED
DTC B1421 SIDE-AIRBAG SQUIB (RH) OPEN-CIRCUITED
DTC B1422 SIDE-AIRBAG SQUIB (RH) DRIVE CIRCUIT (EARTH SIDE) SHORTED
DTC B1423 SIDE-AIRBAG SQUIB (RH) DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORTED
DTC B1426 G-SENSOR OF SIDE IMPACT SENSOR (RH)FAILURE
DTC B1427 SIDE IMPACT SENSOER (RH) VOLTAGE ERROR
DTC B1428 SIDE IMPACT SENSOR (RH) COMMUNICATION ERROR
DTC B1430 SIDE-AIRBAG SQUIB (LH) SHORT-CIRCUITED
DTC B1431 SIDE-AIRBAG SQUIB (LH) OPEN-CIRCUITED
DTC B1432 SIDE-AIRBAG SQUIB (LH) DRIVE CIRCUIT (GROUND SIDE) SHORTED
DTC B1433 SIDE-AIRBAG SQUIB (LH) DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORTED
DTC B1437 SIDE IMPACT SENSOR (LH) VOLTAGE ERROR
DTC B1438 SIDE IMPACT SENSOR (LH) COMMUNICATION ERROR
DTC B1440 CURTAIN AIR BAG SQUIB (RH) SHORT-CIRCUITED
DTC B1441 CURTAIN AIR BAG SQUIB (RH) OPEN-CIRCUITED
DTC B1442 CURTAIN AIR BAG SQUIB (RH) DRIVE CIRCUIT (EARTH SIDE) SHORTED
DTC B1443 CURTAIN AIR BAG SQUIB (RH) DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORTED
DTC B1450 CURTAIN AIR BAG SQUIB (LH) SHORT-CIRCUITED
DTC B1451 CURTAIN AIR BAG SQUIB (LH) OPEN-CIRCUITED
DTC B1452 CURTAIN AIR BAG SQUIB (LH) DRIVE CIRCUIT (EARTH SIDE) SHORTED
DTC B1453 CURTAIN AIR BAG SQUIB (LH) DRIVE CIRCUIT (POWER SUPPLY SIDE) SHORTED
DTC B1476 POWER SUPPLY VOLTAGE [IG1 (A) VOLTAGE] DROPS ABNORMALLY
DTC B1488 AIR BAG OFF INDICATOR LAMP CIRCUIT MALFUNCTION
DTC B1489 AIR BAG OFF INDICATOR LAMP OPEN-CIRCUITED
DTC B1499 IGNITION OF THE AIR BAG COMPLETED
DTC B1509 INCORRECT SRS-ECU
DTC B1519 SRS-ECU CONNECTOR LOCK OUT OF ORDER
DTC B1570 PASSENGER''S AIR BAG CUT OFF SWITCH MALFUNCTION
DTC B1603 DRIVER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1604 DRIVER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1605 DRIVER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1606 DRIVER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1609 FRONT PASSENGER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1610 FRONT PASSENGER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1611 FRONT PASSENGER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1612 FRONT PASSENGER''S SIDE SEAT BELT PRE-TENSIONER (SQUIB) SYSTEM
DTC B1619 DRIVER''S SIDE SEAT LAP PRE_TENSIONER (SQUIB) SYSTEM
DTC B1620 DRIVER''S SIDE SEAT LAP PRE_TENSIONER (SQUIB) SYSTEM
DTC B1621 DRIVER''S SIDE SEAT LAP PRE_TENSIONER (SQUIB) SYSTEM
DTC B1622 DRIVER''S SIDE SEAT LAP PRE_TENSIONER (SQUIB) SYSTEM
DTC B1631 DRIVER''S KNEE AIR BAG SQUIB SHORT-CIRCUITED
DTC B1632 DRIVER''S KNEE AIR BAG SQUIB OPEN-CIRCUITED
DTC B1633 DRIVER''S KNEE AIR BAG SQUIB CIRCUIT(EARTH SIDE)
DTC B1634 DRIVER''S KNEE AIR BAG SQUIB CIRCUIT (POWER SUPPLY)
DTC B1646 Coding data mismatch
DTC B1647 PS ABG ON lamp circuit
DTC B1648 PS ABG ON lamp circuit open
DTC B1699 SRS collective deployment
DTC U1100 Engine CAN timeout
DTC U1102 ASC/TCL/ABS timeout/Not equipped
DTC U1108 Meter CAN timeout/Not equipped
DTC U1109 ETACS CAN timeout/Not equipped
DTC U1190 No receive fault detect signal
DTC U1195 Coding not completed
DTC U1199 Chassis No. not programmed
DTC U119A Chassis No. mismatch
SYMPTOM CHART
SYMPTOM PROCEDURES
THE M.U.T.-III CANNOT COMMUNICATE WITH THE SRS-ECU.
POWER SUPPLY CIRCUIT SYSTEM
WHEN THE IGNITION SWITCH IS TURNED TO "ON", THE SRS WARNING LAMP DOES NOT ILLUMINATE.
AFTER THE IGNITION SWITCH IS TURNED TO "ON", THE SRS WARNING LAMP DOES NOT GO OUT.
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
POST-COLLISION DIAGNOSIS
INDIVIDUAL COMPONENT SERVICE
(2016 Basic) WARNING/CAUTION LABELS
(2016 Supplement) WARNING/CAUTION LABELS
(2017 Supplement) WARNING/CAUTION LABELS
FRONT IMPACT SENSORS
FRONT IMPACT SENSOR REMOVAL AND INSTALLATION
FRONT IMPACT SENSOR INSPECTION
SRS CONTROL UNIT (SRS-ECU)
SRS CONTROL UNIT (SRS-ECU) REMOVAL AND INSTALLATION
SRS CONTROL UNIT (SRS-ECU) INSPECTION
DRIVER''S AIR BAG MODULE AND CLOCK SPRING
(2016 Basic) DRIVER''S AIR BAG MODULE AND CLOCK SPRING REMOVAL AND INSTALLATION
(2017 Supplement) DRIVER''S AIR BAG MODULE AND CLOCK SPRING REMOVAL AND INSTALLATION
DRIVER''S AIR BAG MODULE INSPECTION
PASSENGER''S (FRONT) AIR BAG MODULE
PASSENGER''S (FRONT) AIR BAG MODULE REMOVAL AND INSTALLATION
PASSENGER''S (FRONT) AIR BAG MODULE INSPECTION
KNEE AIR BAG MODULE
KNEE AIR BAG MODULE(S) REMOVAL AND INSTALLATION
KNEE AIR BAG MODULE INSPECTION
SIDE-AIRBAG MODULE(S)
SIDE-AIRBAG MODULE(S) REMOVAL AND INSTALLATION
SIDE-AIRBAG MODULE(S) INSPECTION
CURTAIN AIR BAG MODULE(S)
(2016 Basic) CURTAIN AIR BAG MODULE(S) REMOVAL AND INSTALLATION
(2016 Supplement) CURTAIN AIR BAG MODULE(S) REMOVAL AND INSTALLATION
CURTAIN AIR BAG MODULE(S) INSPECTION
SIDE IMPACT SENSOR
(2016 Basic) SIDE IMPACT SENSOR REMOVAL AND INSTALLATION
(2016 Supplement) SIDE IMPACT SENSOR REMOVAL AND INSTALLATION
SIDE IMPACT SENSOR INSPECTION
SEAT BELTS WITH PRE-TENSIONER
REMOVAL AND INSTALLATION OF SEAT BELTS WITH PRE-TENSIONER
CHECK OF SEAT BELTS WITH PRE-TENSIONER
PASSENGER''S AIR BAG CUT OFF SWITCH
PASSENGER AIR BAG CUT OFF SWITCH REMOVAL AND INSTALLATION
PASSENGER AIR BAG CUT OFF SWITCH INSPECTION
PASSENGER''S AIR BAG ON/OFF INDICATOR LAMP
PASSENGER''S AIR BAG ON/OFF INDICATOR LAMP REMOVAL AND INSTALLATION
PASSENGER''S AIR BAG ON/OFF INDICATOR LAMP INSPECTION
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
PRETENSIONER FITTED SEATBELT DISPOSAL PROCEDURE
54A-CHASSIS ELECTRICAL
BATTERY
SERVICE SPECIFICATION(S)
ON-VEHICLE SERVICE
FLUID LEVEL AND SPECIFIC GRAVITY INSPECTION
BATTERY CHARGING
BATTERY TEST
BATTERY REMOVAL AND INSTALLATION
IGNITION SWITCH
SPECIAL TOOL(S)
TROUBLESHOOTING
STANDARD FLOW OF DIAGNOSTIC TROUBLE SHOOTING
SYMPTOM CHART
SYMPTOM PROCEDURES
MALFUNCTION OF THE IGNITION SWITCH POWER SUPPLY SYSTEM
IGNITION SWITCH REMOVAL AND INSTALLATION
INSPECTION
IGNITION SWITCH INSPECTION
KEY REMINDER SWITCH INSPECTION
IMMOBILIZER SYSTEM<VEHICLES WITHOUT KOS>
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
B1702 RECEPTION ERROR OF TRANSPONDER DATA
B1703 TRANSPONDER DATA INCONSISTENT
B1722 TRANSPONDER ANTENNA FAILURE
B1731 IMMOBILIZER COMMUNICATION FAILURE
B1766 TRANSPONDER REGISTERED FOR OTHER VEHICLE
B1A28 ENG ECU AUTHENTIFICATION ERROR
SYMPTOM CHART
SYMPTOM PROCEDURES
IGNITION KEY CANNOT BE REGISTERED WITH M.U.T.-III
Engine does not Start (Cranking but no Initial Combustion)
DATA LIST REFERENCE TABLE
CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
IMMOBILIZER ID CODE REGISTRATION
IMMOBILIZER-ECU REMOVAL AND INSTALLATION
COMBINATION METER
(2017 Supplement) GENERAL INFORMATION
(2016 Basic) SERVICE SPECIFICATION(S)
(2017 Supplement) SERVICE SPECIFICATION(S)<VEHICLES FOR GCC>
SPECIAL TOOL(S)
TROUBLESHOOTING
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
CODE NO.B1201 FUEL INFORMATION ERROR
CODE No.B2463 RHEOSTAT SWITCH SEIZURE
CODE No.U0100 TIME-OUT DURING CAN COMMUNICATION WITH ENGINE-ECU
CODE NO. U0101 COMMUNICATION TIME-OUT BETWEEN CVT-ECU AND CAN
CODE No.U0114 TIME-OUT DURING CAN COMMUNICATION WITH TRANSFER-ECU
CODE NO.U0121 ASC/TCL/ABS TIMEOUT/NOT EQUIPPED
CODE No.U0141 TIME-OUT DURING CAN COMMUNICATION WITH ETACS-ECU
CODE No.U0151 TIME-OUT DURING CAN COMMUNICATION WITH SRS-ECU
CODE No.U0164 TIME-OUT DURING CAN COMMUNICATION WITH A/C-ECU
CODE No.U1000 TIME-OUT DURING CAN COMMUNICATION WITH OSS-ECU
CODE NO.U1190 NO RECEIVE FAULT DETECT SIGNAL
CODE No.U1195 CODING DATA NOT WRITTEN
(2016 Basic) SYMPTOM CHART
(2016 Supplement) SYMPTOM CHART<VEHICLES FOR GCC>
SYMPTOM PROCEDURES
POWER SUPPLY CIRCUIT
THE SPEEDOMETER DOES NOT WORK (BUT THE OTHER METERS WORK).
TACHOMETER DOES NOT WORK (BUT THE OTHER METERS WORK).
(2016 Basic) BUZZER DOES NOT WORK.
(2016 Supplement) BUZZER DOES NOT WORK.<VEHICLES FOR GCC>
FUEL GAUGE DOES NOT WORK (BUT THE OTHER METERS WORK).
THE COMBINATION METER LIGHT DOES NOT ILLUMINATE NORMALLY OR THE MULTI INFORMATION DISPLAY IS NOT DISPLAYED NORMALLY.
THE MULTI INFORMATION DISPLAY SCREEN CANNOT BE CHANGED WITH THE OPERATION OF THE METER INFORMATION SWITCH.
PARKING BRAKE REMINDER BUZZER DOES NOT SOUND.
AMBIENT TEMPERATURE SENSOR DOES NOT WORK (BUT THE OTHER METERS WORK).
THE SEAT BELT INDICATOR LAMP DO NOT ILLUMINATE OR FLASH
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
SPECIAL FUNCTION TABLE
CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
(2016 Basic) SPEEDOMETER CHECK
(2017 Supplement) SPEEDOMETER CHECK<VEHICLES FOR GCC>
TACHOMETER CHECK
FUEL GAUGE UNIT CHECK
SETTING SERVICE REMINDER FUNCTION
ADJUSTMENT FUNCTION
COMBINATION METER
COMBINATION METER REMOVAL AND INSTALLATION
HEADLAMP
SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
DIAGNOSIS CODE No.B1706 DETECTION OF TURN SIGNAL LAMP (FUSE BLOWOUT)
DIAGNOSIS CODE No.B1707 DETECTION OF TURN SIGNAL LAMP (OPEN CIRCUIT)
Code No. L0432 RLS RS adaptation error<Vehicles with lighting control sensor>
Code No. L0434 RLS Light sensor error<Vehicles with lighting control sensor>
SYMPTOM CHART
SYMPTOM PROCEDURES
HEADLAMPS (LOW-BEAM) DO NOT ILLUMINATE.
HEADLAMPS (HIGH-BEAM) DO NOT ILLUMINATE.
HEADLAMPS DO NOT ILLUMINATE WHEN THE PASSING SWITCH IS TURNED ON.
THE RIGHT OR LEFT HEADLAMP DOES NOT ILLUMINATE.
HIGH-BEAM INDICATOR LAMP DOES NOT ILLUMINATE NORMALLY.
HEADLAMP AUTOMATIC SHUTDOWN FUNCTION DOES NOT WORK NORMALLY.
THE POSITION LAMP DOES NOT ILLUMINATE.
EITHER OF THE POSITION LAMPS DOES NOT ILLUMINATE.
WHEN THE ELECTRIC MOTOR SWITCH IS TURNED TO THE ON POSITION WITH THE LIGHTING SWITCH AT THE OFF OR TAIL POSITION, THE HEADLAMPS WILL ILLUMINATE BRIEFLY.
AUTOMATIC LIGHTING FUNCTION DOES NOT WORK NORMALLY.<Vehicles with lighting control sensor>
TURN-SIGNAL LAMPS DO NOT FLASH.
THE COMFORT FLASHING FUNCTION DOES NOT WORK NORMALLY.
TURN-SIGNAL LAMP INDICATOR DOES NOT ILLUMINATE/GO OUT NORMALLY.
THE RIGHT OR LEFT TURN-SIGNAL LAMP DOES NOT ILLUMINATE.
DATA LIST REFERENCE TABLE<Vehicles with lighting control sensor>
ON-VEHICLE SERVICE
HEADLAMP AIMING
REPLACEMENT OF REPLACEABLE BULB
HEADLAMP AUTOMATIC-SHUTDOWN FUNCTION CHECK
HEADLAMP AUTO LAMP FUNCTION CHECK<Vehicles with lighting control sensor>
LIGHTING CONTROL SENSOR CHECK<Vehicles with lighting control sensor>
ADJUSTMENT FUNCTION
HEADLAMP
HEADLAMP REMOVAL AND INSTALLATION
HEADLAMP LEVELLING SWITCH
HEADLAMP LEVELLING SWITCH REMOVAL AND INSTALLATION
LIGHTING CONTROL SENSOR
LIGHTING CONTROL SENSOR REMOVAL AND INSTALLATION<Vehicles with lighting control sensor>
INSPECTION
HEADLAMP RELAY CHECK
HEADLAMP LEVELLING SWITCH CHECK
REAR COMBINATION LAMP
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
SYMPTOM CHART
SYMPTOM PROCEDURES
TAIL LAMPS DO NOT ILLUMINATE.
THE RIGHT OR LEFT TAIL LAMP DOES NOT ILLUMINATE.
THE BACK-UP LAMPS DO NOT ILLUMINATE NORMALLY.
THE STOP LAMPS DO NOT ILLUMINATE OR GO OUT NORMALLY.
REAR COMBINATION LAMP REMOVAL AND INSTALLATION
FRONT FOG LAMP
SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
SYMPTOM CHART
SYMPTOM PROCEDURES
FRONT FOG LAMPS DO NOT ILLUMINATE NORMALLY.
THE RIGHT OR LEFT FOG LAMP DOES NOT ILLUMINATE.
FOG LAMP INDICATOR DOES NOT ILLUMINATE/GO OUT NORMALLY.
ON-VEHICLE SERVICE
FRONT FOG LAMP AIMING
REPLACEMENT OF REPLACEABLE BULB
FRONT FOG LAMP REMOVAL AND INSTALLATION
INSPECTION
FRONT FOG LAMP RELAY CHECK
DAYTIME RUNNING LAMP
SERVICE SPECIFICATION(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
SYMPTOM CHART
SYMPTOM PROCEDURES
DAYTIME RUNNING LAMPS DO NOT ILLUMINATE NORMALLY.
THE RIGHT OR LEFT DAYTIME RUNNING LAMP DOES NOT ILLUMINATE.<BULB TYPE>
THE RIGHT OR LEFT DAYTIME RUNNING LAMP DOES NOT ILLUMINATE.<LED TYPE>
ON-VEHICLE SERVICE
FRONT FOG LAMP AIMING
REPLACEMENT OF REPLACEABLE BULB
DAYTIME RUNNING LAMP REMOVAL AND INSTALLATION
INSPECTION
DAYTIME RUNNING LAMP RELAY CHECK
SIDE TURN-SIGNAL LAMP
SIDE TURN-SIGNAL LAMP REMOVAL AND INSTALLATION
INTERIOR LAMP
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
SYMPTOM CHART
SYMPTOM PROCEDURES
FRONT ROOM LAMP DOES NOT ILLUMINATE NORMALLY.
REAR ROOM LAMP DOES NOT ILLUMINATE NORMALLY.
THE INTERIOR LAMP AUTO-CUT FUNCTION DOES NOT OPERATE CORRECTLY.
ON-VEHICLE SERVICE
ADJUSTMENT FUNCTION
ROOM LAMP REMOVAL AND INSTALLATION
HIGH-MOUNTED STOP LAMP
HIGH-MOUNTED STOP LAMP REMOVAL AND INSTALLATION
LICENCE PLATE LAMP
LICENCE PLATE LAMP REMOVAL AND INSTALLATION
HAZARD WARNING LAMP SWITCH
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
SYMPTOM CHART
SYMPTOM PROCEDURES
HAZARD WARNING LAMPS DO NOT FLASH.
THE ESS FUNCTION DOES NOT WORK NORMALLY.
HAZARD WARNING LAMP SWITCH REMOVAL AND INSTALLATION
INSPECTION
HAZARD WARNING LAMP SWITCH CHECK
HORN
HORN REMOVAL AND INSTALLATION
INSPECTION
HORN RELAY CHECK
REAR VIEW CAMERA
(2017 Supplement) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION
(2016 Basic) SPECIAL TOOL(S)
(2018 Supplement) SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
(2016 Basic) SYMPTOM CHART
(2017 Supplement) SYMPTOM CHART
(2018 Supplement) SYMPTOM CHART
SYMPTOM PROCEDURES
(2016 Basic) REAR VIEW CAMERA IMAGE IS NOT CORRECTLY DISPLAYED.
(2017 Supplement) REAR VIEW CAMERA IMAGE IS NOT CORRECTLY DISPLAYED.<VEHICLES WITH DISPLAY AUDIO (DVD TYPE)>
(2017 Supplement) REAR VIEW CAMERA IMAGE IS NOT CORRECTLY DISPLAYED.<VEHICLES WITH SMARTPHONE LINK DISPLAY AUDIO>
(2018 Supplement) REAR VIEW CAMERA IMAGE IS NOT CORRECTLY DISPLAYED.<SMARTPHONE LINK DISPLAY AUDIO (6.5 INCH)>
ON-VEHICLE SERVICE
(2016 Basic) SERVICE MODE
(2017 Supplement) SERVICE MODE
CAMERA REMOVAL AND INSTALLATION
ACCESSORY SOCKET AND CIGARETTE LIGHTER
ON-VEHICLE SERVICE
CIGARETTE LIGHTER CHECK
ACCESSORY SOCKET RELAY CHECK
ACCESSORY SOCKET AND CIGARETTE LIGHTER REMOVAL AND INSTALLATION
COLUMN SWITCH
(2017 Supplement) GENERAL INFORMATION
(2016 Basic) SPECIAL TOOL(S)
(2017 Supplement) SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
(2016 Basic) DIAGNOSIS CODE CHART
(2017 Supplement) DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
(2016 Basic) DIAGNOSIS CODE No.B1763, No.B1764 COLUMN SWITCH ABNORMALITY
(2017 Supplement) DIAGNOSIS CODE No.B1763, No.B1764 COLUMN SWITCH ABNORMALITY
COLUMN SWITCH
(2016 Basic) COLUMN SWITCH REMOVAL AND INSTALLATION
(2017 Supplement) COLUMN SWITCH REMOVAL AND INSTALLATION
(2016 Basic) WIPER SWITCH CONTINUITY CHECK<LHD>
(2017 Supplement) WIPER SWITCH CONTINUITY CHECK
(2016 Basic) LIGHTING SWITCH CONTINUITY CHECK<RHD>
(2017 Supplement) LIGHTING SWITCH CONTINUITY CHECK
COLUMN SWITCH (SWITCH BODY) CONTINUITY CHECK
(2017 Supplement) COLUMN SWITCH INSPECTION
RADIO AND CD PLAYER
(2016 Supplement) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
SPECIAL TOOL(S)
TROUBLESHOOTING
AUDIO ERROR CODE<VEHICELS WITH 1CD AUDIO>
TROUBLESHOOTING STRATEGY
(2016 Basic) DIAGNOSIS MODE<VEHICELS WITH 1CD AUDIO>
(2016 Supplement) DIAGNOSIS MODE<VEHICELS WITH 1CD AUDIO>
(2016 Basic) SERVICE MODE<VEHICELS WITH DISPLAY AUDIO>
(2017 Supplement) SERVICE MODE<VEHICLES WITH DISPLAY AUDIO (DVD TYPE)>
(2016 Basic) SYMPTOM CHART
(2017 Supplement) SYMPTOM CHART
SYMPTOM PROCEDURES
WHEN POWER SWITCH IS TURNED "ON," NO POWER IS AVAILABLE
NO SOUND.
POOR RECEPTION.<ANALOG RADIO>
POOR RECEPTION.<DIGITAL RADIO (VEHICLES WITH DAB TUNER)>
AUDIO ILLUMINATION DOES NOT WORK NORMALLY.
THE USB ADAPTER DATA CANNOT BE REPLAYED.
(2017 Supplement) The hands-free cellular phone system does not operate correctly.<VEHICLES WITH DISPLAY AUDIO (DVD TYPE)>
ON-VEHICLE SERVICE
(2017 Supplement) PAIRING THE BLUETOOTH DEVICE<VEHICLES WITH DISPLAY AUDIO (DVD TYPE)>
(2016 Basic) RADIO WITH CD PLAYER REMOVAL AND INSTALLATION
(2017 Supplement) RADIO WITH CD PLAYER REMOVAL AND INSTALLATION
(2016 Basic) USB CABLE REMOVAL AND INSTALLATION
(2017 Supplement) USB AND HDMI CABLE REMOVAL AND INSTALLATION<VEHICLES WITH DISPLAY AUDIO (DVD TYPE)>
(2017 Supplement) USB AND HDMI ADAPTER REMOVAL AND INSTALLATION<VEHICLES WITH DISPLAY AUDIO (DVD TYPE)>
(2017 Supplement) MAIN UNIT TERMINAL VOLTAGE<VEHICLES WITH DISPLAY AUDIO (DVD TYPE)>
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
(2017 Supplement) GENERAL INFORMATION
SPECIAL TOOL(S)
TROUBLESHOOTING
TROUBLESHOOTING STRATEGY
PRECAUTIONS DURING MMCS SERVICE
ERROR MESSAGE
(2016 Basic) SERVICE MODE
(2017 Supplement) SERVICE MODE
SYMPTOM CHART
SYMPTOM PROCEDURES
THE NAVIGATION SCREEN IS NOT DISPLAYED AT ALL.
NO SOUND IS HEARD.
THE SCREEN IS NOT NORMAL IN THE NAVIGATION MODE.
POOR RECEPTION.<ANALOG RADIO>
POOR RECEPTION.<DIGITAL RADIO (VEHICLES WITH DAB TUNER)>
GPS CANNOT BE RECEIVED.
A CD IS NOT PLAYED AFTER LOADED.
SD card cannot be read.
MAIN UNIT TERMINAL VOLTAGE
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS) REMOVAL AND INSTALLATION
MMES
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
PRECAUTIONS DURING MMES SERVICE
ERROR CODE
DEALER MODE
HOW TO RESET MMES
SYMPTOM CHART
SYMPTOM PROCEDURES
WHEN POWER SWITCH IS TURNED "ON," NO POWER IS AVAILABLE
Current location is not displayed correctly.
NO SOUND IS HEARD.
POOR RECEPTION.
A CD is loaded, but is not played.
An audio file, which is stored in the USB memory/iPod, cannot be played.
SD card cannot be read.
The hands-free cellular phone system does not operate correctly.
The day/night modes are not switched according to ambient brightness.<Vehicles with lighting control sensor>
The illumination of the switches on the multivision display cannot be adjusted by using the rheostat.
MAIN UNIT TERMINAL VOLTAGE
MITSUBISHI MULTI ENTERTAINMENT SYSTEM (MMES) REMOVAL AND INSTALLATION
USB CABLE REMOVAL AND INSTALLATION
DIGITAL RADIO<VEHICLES WITH DAB TUNER>
DIGITAL AUDIO BROADCAST (DAB) TUNER REMOVAL AND INSTALLTION
STEERING WHEEL AUDIO REMOTE CONTROL SWITCH
(2018 Supplement) GENERAL INFORMATION
(2016 Basic) SPECIAL TOOL(S)
(2018 Supplement) SPECIAL TOOL(S)
TROUBLESHOOTING
TROUBLESHOOTING STRATEGY
(2016 Basic) SYMPTOM CHART
(2018 Supplement) SYMPTOM CHART
SYMPTOM PROCEDURES
(2016 Basic) STEERING WHEEL AUDIO REMOTE CONTROL SWITCH DOES NOT FUNCTION.
(2018 Supplement) STEERING WHEEL AUDIO REMOTE CONTROL SWITCH DOES NOT FUNCTION.<SMARTPHONE LINK DISPLAY AUDIO (6.5 INCH)>
STEERING WHEEL AUDIO REMOTE CONTROL SWITCH ILLUMINATION DOES NOT COME ON.
STEERING WHEEL AUDIO REMOTE CONTROL SWITCH
STEERING WHEEL AUDIO REMOTE CONTROL SWITCH REMOVAL AND INSTALLATION
STEERING WHEEL AUDIO REMOTE CONTROL SWITCH INSPECTION
CLOCK
CLOCK REMOVAL AND INSTALLATION
HANDS FREE ECU
(2016 Supplement) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
SPECIAL TOOL(S)
TROUBLESHOOTING
INTRODUCTION
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
(2016 Basic) DIAGNOSIS MODE<VEHICLES WITH 1CD AUDIO>
(2016 Basic) DIAGNOSIS MODE<VEHICLES WITH DISPLAY AUDIO>
(2016 Basic) DIAGNOSIS MODE<Vehicles with MMCS>
(2016 Supplement) DIAGNOSIS MODE<VEHICLES WITH 1CD AUDIO>
(2017 Supplement) DIAGNOSIS MODE<Vehicles with MMCS>
SYMPTOM CHART
SYMPTOM PROCEDURES
CHECK THE HANDS-FREE-ECU POWER SUPPLY CIRCUIT.
USB ADAPTER DATA CANNOT BE REPLAYED.
WHEN THE SPEECH SWITCH IS PRESSED, THE VOICE INFORMATION IS OUTPUT, BUT THE VOICE RECOGNITION IS NOT PERFORMED.
WHEN THE SPEECH SWITCH ISPRESSED, THE VOICE INFORMATION ISNOT OUTPUT.
DIAGNOSIS MODE CANNOT BE MADE AN ENTRY.
STEERING WHEEL VOICE-CONTROL SWITCH ILLUMINATION DOES NOT COME ON.
VOICE GUIDE "Unable to obtain vehicle speed. Please try again or contact your dealer for service" IS SENT FROM THE SPEAKER.
ON-VEHICLE SERVICE
PAIRING THE BLUETOOTH DEVICE
PAIRING THE BLUETOOTH DEVICE<USING DISPLAY AUDIO>
PAIRING THE BLUETOOTH DEVICE<Vehicles with MMCS>
PAIRING THE BLUETOOTH DEVICE<Vehicles with MMES>
ERASE THE PASSWORD
HANDS FREE ECU
HANDS FREE ECU REMOVAL AND INSTALLATION
MICROPHONE UNIT
MICROPHONE UNIT REMOVAL AND INSTALLATION
STEERING WHEEL VOICE CONTROL SWITCH
STEERING WHEEL VOICE CONTROL SWITCH REMOVAL AND INSTALLATION
STEERING WHEEL VOICE CONTROL SWITCH INSPECTION
SPEAKER
(2016 Supplement) GENERAL INFORMATION
ON-VEHICLE SERVICE
(2016 Basic) SPEAKER TEST<VEHICLES WITH RADIO AND CD PLAYER>
(2016 Basic) SPEAKER TEST<VEHICLES WITH MMCS>
(2016 Basic) SPEAKER TEST<VEHICLES WITH MMES>
(2016 Supplement) SPEAKER TEST<VEHICLES WITH RADIO AND CD PLAYER>
SPEAKER REMOVAL AND INSTALLATION
ANTENNA
ANTENNA REMOVAL AND INSTALLATION
ETACS
(2017 Supplement) GENERAL INFORMATION
(2016 Basic) SPECIAL TOOL(S)
(2017 Supplement) SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
DIAGNOSIS CODE No.B1709 ETACS-ECU INTERNAL ERROR
DIAGNOSIS CODE No.B1760 VARIANT CODING UNMATCHED
B1761 VIN NOT RECORDED
CODE No. B1762 IGNITION OFF CURRENT DRAW (IOD) FUSE DISCONNECTED
CODE NO.B2206 CHASSIS NO. MISMATCH
CODE No. U1000 OSS-ECU TIMEOUT
DIAGNOSIS CODE NO.U1100 ENGINE-ECU TIME-OUT
DIAGNOSIS CODE NO.U1101 T/M CAN TIMEOUT/NOT EQUIPPED
DIAGNOSIS CODE No.U1102 ABS-ECU TIME-OUT
DIAGNOSIS CODE NO.U1108 METER CAN TIMEOUT/NOT EQUIPPED
DIAGNOSIS CODE NO.U1110 A/C-ECU TIME-OUT
DIAGNOSIS CODE No.U1150 VEHICLE SPEED FAILURE INFORMATION
(2016 Basic) DATA LIST REFERENCE TABLE
(2017 Supplement) DATA LIST REFERENCE TABLE
SYMPTOM CHART
SYMPTOM PROCEDURES
CHECK THE CIRCUIT (POWER SUPPLY LINE) FROM BATTERY
LIGHT REMINDER TONE ALARM FUNCTION DOES NOT WORK NORMALLY
INPUT SIGNAL CHART
INPUT SIGNAL PROCEDURES
THE IGNITION SWITCH (ACC) SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE IGNITION SWITCH (IG1) SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE KEY REMINDER SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE DRIVER''S DOOR LOCK ACTUATOR SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE FRONT DOOR SWITCH (RH) SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE FRONT DOOR SWITCH (LH) SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE DOOR SWITCHES SIGNALS IS NOT SENT TO THE ETACS-ECU.
THE HAZARD WARNING LAMP SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE COLUMN SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE STOP LAMP SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE REAR WINDOW DEFOGGER SWITCH SIGNAL IS NOT RECEIVED<VEHICLES WITH COOLER OR MANUAL AIR CONDITIONER>
THE REAR WINDOW DEFOGGER SWITCH SIGNAL IS NOT RECEIVED<VEHICLES WITH AUTOMATIC AIR CONDITIONER>
THE REMOTE CONTROLLED MIRROR SWITCH SIGNAL IS NOT RECEIVED
(2016 Basic) CHECK AT ECU TERMINAL
(2017 Supplement) CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
(2016 Basic) ADJUSTMENT FUNCTION
(2017 Supplement) ADJUSTMENT FUNCTION
ETACS-ECU
ETACS-ECU REMOVAL AND INSTALLATION
(2017 Supplement) RADIO WAVE CERTIFICATION
DEFOGGER
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
SYMPTOM CHART
SYMPTOM PROCEDURES
REAR WINDOW DEFOGGER DOES NOT OPERATE<vehicles with cooler or manual air conditioner>
REAR WINDOW DEFOGGER DOES NOT OPERATE<Vehicles with automatic air conditioner>
DEFOGGER SWITCH REMOVAL AND INSTALLATION
INSPECTION
REAR WINDOW DEFOGGER SWITCH CHECK
ON-VEHICLE SERVICE
PRINTED-HEATER LINE CHECK
DEFOGGER RELAY CHECK
REAR FOG LAMP
(2016 Supplement) GENERAL INFORMATION
(2016 Supplement) SPECIAL TOOL(S)
TROUBLESHOOTING
(2016 Supplement) DIAGNOSIS TROUBLESHOOTING FLOW
(2016 Supplement) SYMPTOM CHART
SYMPTOM PROCEDURES
(2016 Supplement) REAR FOG LAMPS DO NOT ILLUMINATE NORMALLY.
(2016 Supplement) REAR FOG LAMP INDICATOR DOES NOT ILLUMINATE/GO OUT NORMALLY.
(2016 Supplement) REAR FOG LAMP REMOVAL AND INSTALLATION
INSPECTION
(2016 Supplement) REAR FOG LAMP RELAY CHECK
SMARTPHONE LINK DISPLAY AUDIO
(2017 Supplement) GENERAL INFORMATION
(2018 Supplement) GENERAL INFORMATION<6.5 inch>
(2017 Supplement) SPECIAL TOOL(S)
(2018 Supplement) SPECIAL TOOL(S)<6.5 inch>
TROUBLESHOOTING
(2017 Supplement) AUDIO ERROR CODE
(2018 Supplement) AUDIO ERROR CODE<6.5 inch>
(2017 Supplement) TROUBLESHOOTING STRATEGY
(2018 Supplement) TROUBLESHOOTING STRATEGY<6.5 inch>
(2017 Supplement) DIAGNOSIS FUNCTION
(2017 Supplement) DIAGNOSIS MODE
(2018 Supplement) DIAGNOSIS MODE<6.5 inch>
(2017 Supplement) HOW TO RESET SYSTEM
(2018 Supplement) HOW TO RESET SYSTEM<6.5 inch>
(2017 Supplement) DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
(2017 Supplement) CODE No.U0100 ENGINE-ECU CAN TIMEOUT
(2017 Supplement) CODE No.U0101 T/M CAN TIMEOUT<A/T>
(2017 Supplement) CODE No.U0121 ABS/ASC CAN TIMEOUT
(2017 Supplement) CODE No.U0126 STEERING WHEEL SENSOR CAN TIMEOUT
(2017 Supplement) CODE No.U0141 ETACS-ECU CAN TIMEOUT
(2017 Supplement) CODE No.U0155 COMBINATION METER CAN TIMEOUT
(2017 Supplement) CODE No.U0164 A/C-ECU CAN TIMEOUT
(2017 Supplement) CODE No.U0168 WCM/KOS CAN TIMEOUT
(2017 Supplement) CODE NO.U1190 NO RECEIVE FAULT DETECT SIGNAL
(2017 Supplement) CODE NO.U1195 CODING NOT COMPLETED
(2017 Supplement) CODE No.U1197 CODING DATA UNAVAILABLE
(2017 Supplement) SYMPTOM CHART
(2018 Supplement) SYMPTOM CHART<6.5 inch>
SYMPTOM PROCEDURES
(2017 Supplement) WHEN POWER SWITCH IS TURNED "ON," NO POWER IS AVAILABLE
(2018 Supplement) WHEN POWER SWITCH IS TURNED "ON," NO POWER IS AVAILABLE<6.5 inch>
(2017 Supplement) NO SOUND.
(2018 Supplement) NO SOUND.<6.5 inch>
(2017 Supplement) POOR RECEPTION.<ANALOG RADIO>
(2017 Supplement) POOR RECEPTION.<DIGITAL RADIO (Vehicles with DAB tuner)>
(2018 Supplement) POOR RECEPTION.<6.5 inch>
(2017 Supplement) AUDIO ILLUMINATION DOES NOT WORK NORMALLY.
(2018 Supplement) AUDIO ILLUMINATION DOES NOT WORK NORMALLY.<6.5 inch>
(2017 Supplement) Current location is not displayed correctly.
(2018 Supplement) Current location is not displayed correctly.<6.5 inch>
(2017 Supplement) The smartphone-linked functions do not work normally.
(2018 Supplement) The smartphone-linked functions do not work normally.<6.5 inch>
(2017 Supplement) THE USB ADAPTER DATA CANNOT BE REPLAYED.
(2018 Supplement) THE USB ADAPTER DATA CANNOT BE REPLAYED.<6.5 inch>
(2017 Supplement) The HDMI adapter data cannot be replayed.
(2017 Supplement) The microphone does not respond to your voice normally.
(2018 Supplement) The microphone does not respond to your voice normally.<6.5 inch>
(2017 Supplement) The hands-free cellular phone system does not operate correctly.
(2018 Supplement) The hands-free cellular phone system does not operate correctly.<6.5 inch>
(2017 Supplement) THE MENU OPERATION IS POSSIBLE EVEN DURING DRIVING.
(2018 Supplement) THE MENU OPERATION IS POSSIBLE EVEN DURING DRIVING.<6.5 inch>
(2017 Supplement) MAIN UNIT TERMINAL VOLTAGE
(2018 Supplement) MAIN UNIT TERMINAL VOLTAGE<6.5 inch>
ON-VEHICLE SERVICE
(2017 Supplement) PAIRING THE BLUETOOTH DEVICE
(2018 Supplement) PAIRING THE BLUETOOTH DEVICE<6.5 inch>
(2017 Supplement) RADIO AND CD PLAYER REMOVAL AND INSTALLATION
(2017 Supplement) USB AND HDMI CABLE REMOVAL AND INSTALLATION
(2018 Supplement) USB CABLE REMOVAL AND INSTALLATION<6.5 inch>
(2017 Supplement) USB AND HDMI ADAPTER REMOVAL AND INSTALLATION
(2018 Supplement) USB ADAPTER REMOVAL AND INSTALLATION<6.5 inch>
(2018 Supplement) MULTIVISION DISPLAY REMOVAL AND INSTALLATION<6.5 inch>
(2018 Supplement) MICROPHONE UNIT REMOVAL AND INSTALLATION<6.5 inch>
54B-LOCAL INTERCONNECT NETWORK (LIN)
SPECIAL TOOLS
TROUBLESHOOTING
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
CODE NO. U1500 COLUMN SWITCH TIME-OUT
CODE NO. U1504 RAIN LIGHT SENSOR TIMEOUT
CODE NO. U1507 BIT ERROR (LIN)
CODE No.U1530 COLUMN-ECU CHECKSUM ERROR
CODE NO. U1532 RAIN LIGHT SENSOR CHECKSUM ERROR
CODE No.U1570 NO BUS ACTIVITY ERROR FOR LIN
54C-CONTROLLER AREA NETWORK (CAN)
(2016 Basic) GENERAL INFORMATION
(2017 Supplement) GENERAL INFORMATION
(2016 Basic) SPECIAL TOOL(S)
(2017 Supplement) SPECIAL TOOL(S)
(2016 Basic) TEST EQUIPMENT
(2017 Supplement) TEST EQUIPMENT
SERVICE PRECAUTIONS
PRECAUTIONS ON HOW TO REPAIR THE CAN BUS LINES
EXPLANATION ABOUT THE M.U.T.-III CAN BUS DIAGNOSTICS
TROUBLESHOOTING
(2016 Basic) CAN BUS DIAGNOSIS CHART
(2017 Supplement) CAN BUS DIAGNOSIS CHART
(2016 Basic) CAN-RELATED CONNECTOR POSITION
(2017 Supplement) CAN-RELATED CONNECTOR POSITION<VEHICLES FOR AUSTRALIA AND NEW ZEALAND>
CAN BUS DIAGNOSIS
(2016 Basic) DIAGNOSIS ITEM 1
(2017 Supplement) DIAGNOSIS ITEM 1
(2016 Basic) DIAGNOSIS ITEM 2<LHD>
(2016 Basic) DIAGNOSIS ITEM 2<RHD>
(2017 Supplement) DIAGNOSIS ITEM 2<LHD>
(2017 Supplement) DIAGNOSIS ITEM 2<RHD>
(2016 Basic) DIAGNOSIS ITEM 3<LHD>
(2016 Basic) DIAGNOSIS ITEM 3<RHD>
(2017 Supplement) DIAGNOSIS ITEM 3<LHD>
(2017 Supplement) DIAGNOSIS ITEM 3<RHD>
(2016 Basic) DIAGNOSIS ITEM 4<LHD>
(2016 Basic) DIAGNOSIS ITEM 4<RHD>
(2017 Supplement) DIAGNOSIS ITEM 4<LHD>
(2017 Supplement) DIAGNOSIS ITEM 4<RHD>
DIAGNOSIS ITEM 5
DIAGNOSIS ITEM 6
DIAGNOSIS ITEM 7
DIAGNOSIS ITEM 8
DIAGNOSIS ITEM 9
DIAGNOSIS ITEM 10
DIAGNOSIS ITEM 11
DIAGNOSIS ITEM 12
DIAGNOSIS ITEM 13
DIAGNOSIS ITEM 14
DIAGNOSIS ITEM 15
(2017 Supplement) DIAGNOSIS ITEM 16
(2016 Basic) CAN COMMUNICATION-RELATED DIAGNOSIS CODE TABLE
(2017 Supplement) CAN COMMUNICATION-RELATED DIAGNOSIS CODE TABLE<VEHICLES FOR AUSTRALIA AND NEW ZEALAND>
55A-HEATER, AIR CONDITIONER AND VENTILATION
GENERAL INFORMATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SEALANT<4G6>
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS CODE CHART
SYMPTOM CHART
SYMPTOM PROCEDURES
COOL AIR DOES NOT COME
BLOWER MOTOR DOES NOT OPERATE
BLOWER AIR AMOUNT CANNOT BE CHANGED.
THE COMPRESSOR DOES NOT WORK
CONDENSER FAN DOES NOT OPERATE.<Vehicles with Condenser Fan>
CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
RECOMMENDED TOOL
REFRIGERANT LEVEL CHECK, DRAINING AND CHARGING
PRESSURE SWITCH CHECK
COMPRESSOR DRIVE BELT ADJUSTMENT
PERFORMANCE TEST <VEHICLES USING R-134a REFRIGERANT>
REFILLING OF OIL IN THE A/C SYSTEM
POWER RELAY CHECK
IDLE-UP OPERATION CHECK
DIAGNOSIS BY REFRIGERANT PRESSURE
CLEAN AIR FILTER REPLACEMENT PROCEDURE<Vehicles with clean air filter>
HEATER CONTROL UNIT
HEATER CONTROL UNIT REMOVAL AND INSTALLATION
HEATER CONTROL ASSEMBLY AND A/C SWITCH INSPECTION
HEATER CONTROL ASSEMBLY DISASSEMBLY AND REASSEMBLY
TEMPERATURE SWITCH INSPECTION<Cooler>
HEATER UNIT AND COOLING UNIT
HEATER UNIT AND BLOWER ASSEMBLY REMOVAL AND INSTALLATION
HEATER UNIT AND BLOWER ASSEMBLY DISASSEMBLY AND REASSEMBLY
INSPECTION
HEATER HOSE
HEATER HOSE REMOVAL AND INSTALLATION
BLOWER ASSEMBLY AND RESISTOR
BLOWER MOTOR AND RESISTOR REMOVAL AND INSTALLATION
INSPECTION
COMPRESSOR ASSEMBLY
COMPRESSOR ASSEMBLY REMOVAL AND INSTALLATION
COMPRESSOR ASSEMBLY INSPECTION
COMPRESSOR ASSEMBLY DISASSEMBLY AND ASSEMBLY
COMPRESSOR ASSEMBLY INSPECTION (DISASSEMBLY AND REASSEMBLY)<4G6>
CONDENSER ASSEMBLY
CONDENSER ASSEMBLY REMOVAL AND INSTALLATION
INSPECTION
REFRIGERANT LINE
REFRIGERANT LINE REMOVAL AND INSTALLATION
DUCTS
DUCT REMOVAL AND INSTALLATION
VENTILATORS
VENTILATOR REMOVAL AND INSTALLATION
55B-AUTOMATIC AIR CONDITIONER
GENERAL INFORMATION
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
B1034 or B10C0/1 Interior Temperature Sensor System
U0141 ETACS CAN Time-out
U0155 Meter CAN Time-out
U1000 OSS CAN TIMEOUT
U1190 NO RECEIVE FAULT DETECT SIGNAL
U1195 CODING NOT COMPLETED
SYMPTOM CHART
SYMPTOM PROCEDURES
COMMUNICATION WITH THE M.U.T.-III IS NOT POSSIBLE
COOL AIR DOES NOT COME
BLOWER MOTOR DOES NOT OPERATE
BLOWER AIR AMOUNT CANNOT BE CHANGED.
INSIDE/OUTSIDE AIR CHANGEOVER IS NOT POSSIBLE.
A/C OUTLET AIR TEMPERATURE DOES NOT INCREASE
AIR OUTLET VENT CANNOT BE CHANGED.
THE COMPRESSOR DOES NOT WORK
CONDENSER FAN DOES NOT OPERATE.<Vehicles with Condenser Fan>
A/C-ECU POWER SUPPLY SYSTEM
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
CHECK AT ECU TERMINAL
HEATER CONTROL UNIT
HEATER CONTROL UNIT REMOVAL AND INSTALLATION
HEATER UNIT AND COOLING UNIT
HEATER UNIT AND BLOWER ASSEMBLY REMOVAL AND INSTALLATION
HEATER UNIT AND BLOWER ASSEMBLY DISASSEMBLY AND REASSEMBLY
INSPECTION
POWER TRANSISTOR
POWER TRANSISTOR REMOVAL AND INSTALLATION
DAMPER CONTROL MOTOR ASSEMBLY
DAMPER CONTROL MOTOR ASSEMBLY REMOVAL AND INSTALLATION
AMBIENT TEMPERATURE SENSOR
AMBIENT TEMPERATURE SENSOR REMOVAL AND INSTALLATION
INSPECTION
INTERIOR TEMPERATURE SENSOR
INTERIOR TEMPERATURE SENSOR REMOVAL AND INSTALLATION
INSPECTION
OTHER PARTS
OTHER PART REMOVAL AND INSTALLATION
70 -COMPONENT LOCATIONS
FUSIBLE LINK AND FUSE
INSPECTION CONNECTOR AND SPARE CONNECTOR
EARTH CABLE
EARTH
80 -CONFIGURATION DIAGRAMS
OVERALL CONFIGURATION DIAGRAM
OVERALL CONFIGURATION DIAGRAM<SINGLE CAB>
OVERALL CONFIGURATION DIAGRAM<CLUB CAB>
OVERALL CONFIGURATION DIAGRAM<DOUBLE CAB>
ENGINE COMPARTMENT
(2016 Basic) ENGINE COMPARTMENT
(2017 Supplement) ENGINE COMPARTMENT
ENGINE
(2016 Basic) ENGINE<4G6>
(2016 Basic) ENGINE<4D5>
(2016 Basic) ENGINE<4N1>
(2016 Supplement) ENGINE<4N1>
(2017 Supplement) ENGINE<4N1>
TRANSMISSION
(2016 Basic) TRANSMISSION<M/T>
(2016 Basic) TRANSMISSION<A/T>
(2017 Supplement) TRANSMISSION<M/T>
(2017 Supplement) TRANSMISSION<A/T>
INSTRUMENT PANEL
(2016 Basic) INSTRUMENT PANEL<LHD>
(2016 Basic) INSTRUMENT PANEL<RHD>
(2016 Supplement) INSTRUMENT PANEL<LHD>
(2017 Supplement) INSTRUMENT PANEL<LHD>
(2017 Supplement) INSTRUMENT PANEL<RHD>
FLOOR
(2016 Basic) FLOOR<SINGLE CAB>
(2016 Basic) FLOOR<CLUB CAB>
(2016 Basic) FLOOR<DOUBLE CAB>
(2016 Supplement) FLOOR<SINGLE CAB>
(2016 Supplement) FLOOR<CLUB CAB>
(2017 Supplement) FLOOR<DOUBLE CAB>
ROOF
(2016 Basic) ROOF
(2017 Supplement) ROOF
DOOR
FRAME
(2016 Basic) FRAME<2WD (EXCEPT HIGH RIDER)>
(2016 Basic) FRAME<2WD (HIGH RIDER), 4WD>
(2016 Supplement) FRAME<2WD (EXCEPT HIGH RIDER)>
(2016 Supplement) FRAME<2WD (HIGH RIDER), 4WD>
(2017 Supplement) FRAME<2WD (EXCEPT HIGH RIDER)>
(2017 Supplement) FRAME<2WD (HIGH RIDER), 4WD>
MISCELLANEOUS
(2016 Basic) MISCELLANEOUS<LHD>
(2016 Basic) MISCELLANEOUS<RHD>
(2017 Supplement) MISCELLANEOUS<RHD>
(2018 Supplement) MISCELLANEOUS<RHD>
90 -CIRCUIT DIAGRAMS
JUNCTION BLOCK (J/B)
(2016 Basic) JUNCTION BLOCK (J/B)
(2016 Supplement) JUNCTION BLOCK (J/B)
JOINT CONNECTOR (J/C)
(2016 Basic) JOINT CONNECTOR (J/C)
(2017 Supplement) JOINT CONNECTOR (J/C)
CENTRALIZED JUNCTION
(2016 Basic) CENTRALIZED JUNCTION
(2016 Supplement) CENTRALIZED JUNCTION
POWER DISTRIBUTION SYSTEM
STARTING SYSTEM
STARTING SYSTEM<4G6>
STARTING SYSTEM<4D5, 4N1>
IGNITION SYSTEM<4G6>
CHARGING SYSTEM
CHARGING SYSTEM<4G6 (LHD)>
CHARGING SYSTEM<4G6 (RHD)>
CHARGING SYSTEM<4D5 (LHD)>
CHARGING SYSTEM<4D5, 4N1 (RHD)>
GLOW SYSTEM
GLOW SYSTEM<4D5 (LHD)>
GLOW SYSTEM<4D5 (RHD)>
GLOW SYSTEM<4N1>
ENGINE CONTROL SYSTEM
(2016 Basic) ENGINE CONTROL SYSTEM<4G6>
(2016 Basic) ENGINE CONTROL SYSTEM<4D5>
(2016 Basic) ENGINE CONTROL SYSTEM<4N1>
(2016 Supplement) ENGINE CONTROL SYSTEM<4N1>
(2017 Supplement) ENGINE CONTROL SYSTEM<4N1>
SHIFT LOCK MECHANISM<A/T>
A/T
HEADLAMP
(2016 Basic) HEADLAMP
(2017 Supplement) HEADLAMP
HEADLAMP MANUAL LEVELLING SYSTEM
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER
(2016 Basic) TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER
(2017 Supplement) TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER
DAYTIME RUNNING LAMP (DRL)
(2016 Basic) DAYTIME RUNNING LAMP (DRL)
(2017 Supplement) DAYTIME RUNNING LAMP (DRL)
FRONT FOG LAMP
(2016 Basic) FRONT FOG LAMP
(2017 Supplement) FRONT FOG LAMP
REAR FOG LAMP
(2016 Supplement) REAR FOG LAMP
(2017 Supplement) REAR FOG LAMP
ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP
ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP<LHD>
ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP<RHD>
GLOVE BOX LAMP
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP
(2016 Basic) TURN-SIGNAL LAMP AND HAZARD WARNING LAMP<LHD>
(2016 Basic) TURN-SIGNAL LAMP AND HAZARD WARNING LAMP<RHD>
(2017 Supplement) TURN-SIGNAL LAMP AND HAZARD WARNING LAMP<LHD>
(2017 Supplement) TURN-SIGNAL LAMP AND HAZARD WARNING LAMP<RHD>
STOP LAMP
(2016 Basic) STOP LAMP<VEHICLES WITHOUT ASTC WITH REAR BODY>
(2016 Basic) STOP LAMP<VEHICLES WITHOUT ASTC WITHOUT REAR BODY>
(2016 Basic) STOP LAMP<VEHICLES WITH ASTC>
(2017 Supplement) STOP LAMP<VEHICLES WITH ASTC>
BACK-UP LAMP
BACK-UP LAMP<VEHICLES WITH REAR BODY>
BACK-UP LAMP<VEHICLES WITHOUT REAR BODY>
HORN
METER AND GAUGE
(2016 Basic) METER AND GAUGE<LHD>
(2016 Basic) METER AND GAUGE<RHD>
(2017 Supplement) METER AND GAUGE<LHD>
(2017 Supplement) METER AND GAUGE<RHD>
FUEL WARNING LAMP, OIL PRESSURE WARNING LAMP AND BRAKE WARNING LAMP<4G6>
FUEL WARNING LAMP, FUEL FILTER WARNING LAMP, BRAKE WARNING LAMP AND OIL PRESSURE WARNING LAMP<4D5, 4N1>
POWER WINDOWS
POWER WINDOWS<VEHICLES WITHOUT (ANTI-TRAP) SAFETY SYSTEM>
POWER WINDOWS<VEHICLES WITH (ANTI-TRAP) SAFETY SYSTEM>
CENTRAL DOOR LOCKING SYSTEM
(2016 Basic) CENTRAL DOOR LOCKING SYSTEM<VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (LHD)>
(2016 Basic) CENTRAL DOOR LOCKING SYSTEM<VEHICLES WITHOUT KEYLESS ENTRY SYSTEM (RHD)>
(2016 Basic) CENTRAL DOOR LOCKING SYSTEM<VEHICLES WITH KEYLESS ENTRY SYSTEM (LHD)>
(2016 Basic) CENTRAL DOOR LOCKING SYSTEM<VEHICLES WITH KEYLESS ENTRY SYSTEM (RHD)>
(2017 Supplement) CENTRAL DOOR LOCKING SYSTEM<VEHICLES WITHOUT KOS (LHD)>
(2017 Supplement) CENTRAL DOOR LOCKING SYSTEM<VEHICLES WITHOUT KOS (RHD)>
(2017 Supplement) CENTRAL DOOR LOCKING SYSTEM<VEHICLES WITH KOS (LHD)>
(2017 Supplement) CENTRAL DOOR LOCKING SYSTEM<VEHICLES WITH KOS (RHD)>
HEATER
COOLER
COOLER<4G6>
COOLER<4D5, 4N1>
MANUAL AIR CONDITIONER
MANUAL AIR CONDITIONER<4G6 (LHD)>
MANUAL AIR CONDITIONER<4D5 (LHD)>
MANUAL AIR CONDITIONER<RHD>
AUTOMATIC AIR CONDITIONER
AUTOMATIC AIR CONDITIONER<LHD>
AUTOMATIC AIR CONDITIONER<4G6 (RHD)>
AUTOMATIC AIR CONDITIONER<4D5, 4N1 (RHD)>
WINDSHIELD WIPER AND WASHER
(2016 Basic) WINDSHIELD WIPER AND WASHER
(2017 Supplement) WINDSHIELD WIPER AND WASHER
REMOTE CONTROLLED MIRROR
ELECTRIC RETRACTABLE REMOTE CONTROLLED MIRROR
REAR WINDOW DEFOGGER
REAR WINDOW DEFOGGER<VEHICLES WITHOUT AUTOMATIC AIR CONDITIONER>
REAR WINDOW DEFOGGER<VEHICLES WITH AUTOMATIC AIR CONDITIONER>
SPARE CONNECTOR (FOR AUDIO)
RADIO AND CD PLAYER
MITSUBISHI MULTI ENTERTAINMENT SYSTEM (MMES)
MITSUBISHI MULTI COMMUNICATION SYSTEM (MMCS)
CLOCK
ACCESSORY SOCKET
CIGARETTE LIGHTER
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
(2016 Basic) SUPPLEMENTAL RESTRAINT SYSTEM (SRS)<VEHICLES WITH FRONT BENCH SEAT>
(2016 Basic) SUPPLEMENTAL RESTRAINT SYSTEM (SRS)<VEHICLES WITH FRONT SEPARATE SEAT>
(2017 Supplement) SUPPLEMENTAL RESTRAINT SYSTEM (SRS)<VEHICLES WITH FRONT BENCH SEAT>
(2017 Supplement) SUPPLEMENTAL RESTRAINT SYSTEM (SRS)<VEHICLES WITH FRONT SEPARATE SEAT>
ANTI-SKID BRAKING SYSTEM (ABS)
ACTIVE STABILITY AND TRACTION CONTROL SYSTEM (ASTC)
IMMOBILIZER SYSTEM
IMMOBILIZER SYSTEM<VEHICLES WITHOUT KOS (LHD)>
IMMOBILIZER SYSTEM<VEHICLES WITHOUT KOS (RHD)>
STEERING LOCK<VEHICLES WITHOUT KOS (A/T)>
ONE-TOUCH START SYSTEM
CRUISE CONTROL SYSTEM
(2016 Basic) CRUISE CONTROL SYSTEM
(2016 Supplement) CRUISE CONTROL SYSTEM<4G6>
HANDS-FREE INTERFACE SYSTEM
HANDS-FREE INTERFACE SYSTEM<VEHICLES WITHOUT MMCS>
HANDS-FREE INTERFACE SYSTEM<VEHICLES WITH MMCS>
REAR VIEW CAMERA<VEHICLES WITH DISPLAY AUDIO>
POWER SEAT
EASY SELECT 4WD SYSTEM
EASY SELECT 4WD SYSTEM<5M/T>
EASY SELECT 4WD SYSTEM<6M/T, A/T>
SUPER SELECT 4WD SYSTEM
REAR DIFFERENTIAL LOCK SYSTEM
EMERGENCY STOP SIGNAL SYSTEM
DOOR AJAR WARNING BUZZER
SEAT BELT WARNING
(2016 Basic) SEAT BELT WARNING
(2016 Supplement) SEAT BELT WARNING
PARKING BRAKE REMINDER BUZZER
PARKING BRAKE REMINDER BUZZER<LHD>
PARKING BRAKE REMINDER BUZZER<RHD>
CONTROLLER AREA NETWORK (CAN)
(2016 Basic) CONTROLLER AREA NETWORK (CAN)<LHD>
(2016 Basic) CONTROLLER AREA NETWORK (CAN)<RHD>
(2016 Supplement) CONTROLLER AREA NETWORK (CAN)<LHD>
(2017 Supplement) CONTROLLER AREA NETWORK (CAN)<LHD>
(2017 Supplement) CONTROLLER AREA NETWORK (CAN)<RHD>
(2018 Supplement) CONTROLLER AREA NETWORK (CAN)<RHD>
SPARE CONNECTOR (FOR ACC SOCKET)
SPARE CONNECTOR (FOR TRAILER)
(2016 Supplement) SPEED ALARM BUZZER<VEHICLES FOR GCC>
(2016 Supplement) IGNITION KEY REMINDER BUZZER<VEHICLES FOR GCC WITHOUT KOS>
(2017 Supplement) HEADLAMP WASHER
(2017 Supplement) AUTOMATIC ANTI-DAZZLING MIRROR
SMARTPHONE LINK DISPLAY AUDIO
(2017 Supplement) SMARTPHONE LINK DISPLAY AUDIO
(2018 Supplement) SMARTPHONE LINK DISPLAY AUDIO<6.5 inch>
HANDS-FREE INTERFACE SYSTEM
(2017 Supplement) HANDS-FREE INTERFACE SYSTEM<VEHICLES WITHOUT SDA AND MMCS>
(2017 Supplement) HANDS-FREE INTERFACE SYSTEM<VEHICLES WITH MMCS>
ACTIVE STABILITY AND TRACTION CONTROL SYSTEM (ASTC)
(2017 Supplement) ACTIVE STABILITY AND TRACTION CONTROL SYSTEM (ASTC)<EXCEPT VEHICLES FOR GCC>
(2017 Supplement) ACTIVE STABILITY AND TRACTION CONTROL SYSTEM (ASTC)<VEHICLES FOR GCC>
(2017 Supplement) HEATED SEAT
(2017 Supplement) TYRE PRESSURE MONITORING SYSTEM (TPMS)<VEHICLES FOR GCC>