HOW TO
USE THIS MANUALHOW
TO USE TROUBLESHOOTING/INSPECTION SERVICE
POINTS
CONTENTS OF
TROUBLESHOOTING
DIAGNOSIS
FUNCTION
HOW
TO USE THE INSPECTION PROCEDURES
CONNECTOR
MEASUREMENT SERVICE POINTS
CONNECTOR
INSPECTION SERVICE POINTS
INSPECTION
SERVICE POINTS FOR A BLOWN FUSE
HOW
TO COPE WITH INTERMITTENT
MALFUNCTIONS
HOW TO TREAT
PAST TROUBLE TREATMENT
BEFORE/AFTER THE FORDING OF A STREAM VEHICLE
IDENTIFICATION GENERAL DATA AND
SPECIFICATIONSPRECAUTIONS BEFORE
SERVICE
SUPPLEMENTAL
RESTRAINT SYSTEM (SRS)
INITIALIZATION
PROCEDURE FOR LEARNING VALUE IN MPI
ENGINE<6G7>
LEARNING
PROCEDURE FOR IDLING IN MPI
ENGINE<6G7>
WHAT
THE COMMON RAIL ENGINE
LEARNS<4M41>
INJECTOR
IDENTIFICATION CODE REGISTRATION
PROCEDURE<4M41>
SMALL
INJECTION QUANTITY LEARNING
PROCEDURE<4M41>
SUPPLY
PUMP CORRECTION LEARNING
PROCEDURE<4M41>
LEARNING
PROCEDURE FOR IDLING<4M41>
SERVICING
ELECTRICAL SYSTEM
VEHICLES
WITH AIR CONDITIONER
APPLICATION
OF ANTI-CORROSION AGENTS AND
UNDERCOATS
VEHICLE
WASHING
PRE-INSPECTION
CONDITION
MULTI
USE TESTER (M.U.T.-III) SUB ASSEMBLY
HOW TO
USE THE THROTTLE CONTROLLER
HOW
TO PERFORM CHASSIS NUMBER (Chassis No.)
WRITING
IN
ORDER TO PREVENT VEHICLES FROM FIRE
BOLTS
AND NUTS WITH STABILIZER FOR COEFFICIENT OF
FRICTION
ENGINE OILS SUPPLEMENTAL
RESTRAINT SYSTEM (SRS) SRS
SERVICE PRECAUTIONS SUPPORT
LOCATIONS FOR LIFTING AND JACKING TIGHTENING
TORQUEHOW TO READ WIRING
DIAGRAMS GENERAL
INFORMATION SERVICE
SPECIFICATION(S) SEALANT(S) AND
ADHESIVE(S) SPECIAL
TOOL(S)ON-VEHICLE SERVICE
DRIVE
BELT TENSION CHECK AND ADJUSTMENT
AUTO-TENSIONER
CHECK
IGNITION TIMING
CHECK
IDLE
SPEED CHECK<Vehicles with catalytic
converter>
IDLE
MIXTURE CHECK<Vehicles with catalytic
converter>
IDLE
SPEED AND IDLE MIXTURE CHECK AND
ADJUSTMENT<Vehicles without catalytic
converter>
COMPRESSION
PRESSURE CHECK
MANIFOLD VACUUM
CHECK
LASH ADJUSTER
CHECKCRANKSHAFT PULLEYCAMSHAFTCAMSHAFT OIL SEALVALVE STEM SEALOIL PAN AND OIL
STRAINERCRANKSHAFT OIL
SEALCYLINDER HEAD
GASKETTIMING BELTENGINE ASSEMBLY GENERAL
SPECIFICATIONS SERVICE
SPECIFICATIONS REWORK
DIMENSIONS TORQUE
SPECIFICATIONS SEALANTS SPECIAL
TOOLSALTERNATOR AND DRIVE
BELTEGR SYSTEMINLET MANIFOLD
AND IGNITION SYSTEMTIMING BELTWATER HOSE AND
PIPEINLET MANIFOLD AND
FUEL SYSTEMEXHAUST MANIFOLDROCKER ARMS AND
CAMSHAFTCYLINDER HEAD AND
VALVESOIL PAN AND OIL
PUMPPISTON AND CONNECTING
RODCRANKSHAFT AND
CYLINDER BLOCKBRACKET GENERAL
INFORMATION SERVICE
SPECIFICATION(S) SPECIAL
TOOL(S)ON-VEHICLE SERVICE
DRIVE
BELT TENSION CHECK AND ADJUSTMENT
AUTO-TENSIONER
CHECK
VALVE
CLEARANCE CHECK AND ADJUSTMENT<Intake
valve>
ROCKER
ARM PISTON OPERATION CHECK
IGNITION TIMING
CHECK
IDLE SPEED
CHECK
IDLE MIXTURE
CHECK
COMPRESSION
PRESSURE CHECK
MANIFOLD VACUUM
CHECK
LASH
ADJUSTER CHECK<Exhaust valve>CRANKSHAFT PULLEYCAMSHAFTCAMSHAFT OIL SEALVALVE STEM SEALOIL PAN AND OIL
STRAINERCRANKSHAFT OIL
SEALCYLINDER HEAD
GASKETTIMING BELTENGINE ASSEMBLY GENERAL
SPECIFICATIONS SERVICE
SPECIFICATIONS REWORK
DIMENSIONS TORQUE
SPECIFICATIONS SEALANTS SPECIAL
TOOLSALTERNATOR AND DRIVE
BELTEMISSION CONTROL
SYSTEMUPPER INLET
MANIFOLD AND THROTTLE BODYIGNITION SYSTEMTIMING BELTWATER HOSE AND
PIPEINLET MANIFOLD AND
FUEL SYSTEMEXHAUST MANIFOLDOIL FEEDER CONTROL
VALVEROCKER ARMS AND
CAMSHAFTCYLINDER HEAD AND
VALVESOIL PAN AND OIL
PUMPPISTON AND CONNECTING
RODCRANKSHAFT AND
CYLINDER BLOCKBRACKET GENERAL
INFORMATION SERVICE
SPECIFICATION(S) SEALANT(S) AND
ADHESIVE(S) SPECIAL
TOOL(S)ON-VEHICLE SERVICE
DRIVE
BELT TENSION CHECK AND ADJUSTMENT
A/C
COMPRESSOR DRIVE BELT TENSION CHECK AND
ADJUSTMENT
VALVE
CLEARANCE CHECK AND ADJUSTMENT
INJECTION
TIMING CHECK AND ADJUSTMENT
IDLE SPEED
CHECK
COMPRESSION
PRESSURE CHECK
TIMING CHAIN
REPLACEMENTCRANKSHAFT PULLEYCAMSHAFTVALVE STEM SEALOIL PAN AND OIL
STRAINERCRANKSHAFT OIL
SEALCYLINDER HEAD
GASKETVACUUM PUMPTIMING CHAINENGINE ASSEMBLY GENERAL
SPECIFICATIONS SERVICE
SPECIFICATIONS TORQUE
SPECIFICATIONS SEALANTS SPECIAL
TOOLSALTERNATOREXHAUST MANIFOLDINLET MANIFOLDWATER HOSE AND
PIPEINJECTION PUMP
ASSEMBLYINJECTION NOZZLEOIL PAN AND OIL
STRAINEROIL COOLER AND OIL
FILTERROCKER COVER
AND CYLINDER HEAD ASSEMBLYTIMING CHAINTIMING GEAR AND
BALANCE SHAFTCAMSHAFT AND VALVECYLINDER HEAD AND
VALVESPISTON AND CONNECTING
RODCRANKSHAFT AND
CYLINDER BLOCK GENERAL
INFORMATION SERVICE
SPECIFICATION(S) SEALANT(S) AND
ADHESIVE(S) SPECIAL
TOOL(S)ON-VEHICLE SERVICE
DRIVE
BELT TENSION CHECK AND ADJUSTMENT
VALVE
CLEARANCE CHECK AND ADJUSTMENT
IDLE SPEED
CHECK
COMPRESSION
PRESSURE CHECKCRANKSHAFT PULLEYCAMSHAFTVALVE STEM SEALOIL PAN AND OIL
STRAINERCRANKSHAFT OIL
SEALCYLINDER HEAD
GASKETVACUUM PUMPTIMING CHAINENGINE ASSEMBLY GENERAL
SPECIFICATIONS SERVICE
SPECIFICATIONS REWORK
DIMENSIONS TORQUE
SPECIFICATIONS SEALANTS SPECIAL
TOOLSALTERNATOREGR SYSTEMEXHAUST MANIFOLDWATER HOSE AND
PIPEINJECTION PUMP
ASSEMBLYINLET MANIFOLDROCKER COVER AND
INJECTOROIL PAN AND OIL
STRAINERTIMING CHAINTIMING GEAR AND
BALANCE SHAFTROCKER ARMS AND
CAMSHAFTCYLINDER HEAD AND
VALVESPISTON AND CONNECTING
RODCRANKSHAFT AND
CYLINDER BLOCK GENERAL
INFORMATION SERVICE
SPECIFICATION(S) SEALANT(S) OR
ADHESIVE(S) LUBRICANT(S) SPECIAL
TOOL(S)ON-VEHICLE SERVICE
ENGINE OIL
CHECK
ENGINE
OIL REPLACEMENT<6G7>
ENGINE
OIL REPLACEMENT<4M4>
ENGINE
OIL FILTER REPLACEMENT<6G7>
ENGINE
OIL FILTER REPLACEMENT<4M4>
OIL PRESSURE
CHECKENGINE OIL COOLER GENERAL
INFORMATION SERVICE
SPECIFICATION(S) SEALANT(S) OR
ADHESIVE(S) SPECIAL
TOOL(S)TROUBLESHOOTING
DIAGNOSIS
TROUBLESHOOTING FLOW
DIAGNOSIS
FUNCTION
CHECK CHART
FOR DIAGNOSIS CODEINSPECTION
PROCEDURE FOR DIAGNOSIS CODES CODE
NO. P0102 AIR FLOW SENSOR CIRCUIT LOW
INPUT CODE
NO. P0103 AIR FLOW SENSOR CIRCUIT HIGH
INPUT CODE
NO. P0107 MANIFOLD ABSOLUTE PRESSURE SENSOR
CIRCUIT LOW INPUT CODE
NO. P0108 MANIFOLD ABSOLUTE PRESSURE SENSOR
CIRCUIT HIGH INPUT CODE
NO. P0112 INTAKE AIR TEMPERATURE SENSOR CIRCUIT
LOW INPUT CODE
NO. P0113 INTAKE AIR TEMPERATURE SENSOR CIRCUIT
HIGH INPUT CODE
NO. P0117 ENGINE COOLANT TEMPERATURE SENSOR
CIRCUIT LOW INPUT CODE
NO. P0118 ENGINE COOLANT TEMPERATURE SENSOR
CIRCUIT HIGH INPUT CODE
NO. P0122 THROTTLE POSITION SENSOR (MAIN)
CIRCUIT LOW INPUT CODE
NO. P0123 THROTTLE POSITION SENSOR (MAIN)
CIRCUIT HIGH INPUT CODE
NO. P0125 INSUFFICIENT COOLANT TEMPERATURE FOR
CLOSED LOOP FUEL CONTROL CODE
NO. P0130 OXYGEN SENSOR SYSTEM<Vehicles with
catalytic converter> CODE
NO. P0131 OXYGEN SENSOR CIRCUIT LOW
VOLTAGE<Vehicles with catalytic
converter> CODE
NO. P0132 OXYGEN SENSOR CIRCUIT HIGH
VOLTAGE<Vehicles with catalytic
converter> CODE
NO. P0135 OXYGEN SENSOR HEATER
SYSTEM<Vehicles with catalytic
converter> CODE
NO. P0201 NO.1 INJECTOR SYSTEM CODE
NO. P0202 NO.2 INJECTOR SYSTEM CODE
NO. P0203 NO.3 INJECTOR SYSTEM CODE
NO. P0204 NO.4 INJECTOR SYSTEM CODE
NO. P0205 NO.5 INJECTOR SYSTEM CODE
NO. P0206 NO.6 INJECTOR SYSTEM CODE
NO. P0222 THROTTLE POSITION SENSOR (SUB) CIRCUIT
LOW INPUT CODE
NO. P0223 THROTTLE POSITION SENSOR (SUB) CIRCUIT
HIGH INPUT CODE
NO. P0300 IGNITION COIL (POWER TRANSISTOR)
SYSTEM CODE
NO. P0325 DETONATION SENSOR
SYSTEM CODE
NO. P0335 CRANK ANGLE SENSOR
SYSTEM CODE
NO. P0340 CAMSHAFT POSITION SENSOR
SYSTEM CODE
NO. P0403 EXHAUST GAS RECIRCULATION CONTROL
SYSTEM CODE
NO. P0500 VEHICLE SPEED SENSOR
SYSTEM CODE
NO. P0513 IMMOBILIZER MALFUNCTION<Vehicles
for GCC> CODE
NO. P0603 EEP ROM MALFUNCTION CODE
NO. P0606 ENGINE-ECU OR ENGINE-A/T-ECU MAIN
PROCESSOR MALFUNCTION CODE
NO. P0622 ALTERNATOR FR TERMINAL
SYSTEM CODE
NO. P0638 THROTTLE VALVE CONTROL SERVO CIRCUIT
RANGE/PERFORMANCE PROBLEM CODE
NO. P0642 THROTTLE POSITION SENSOR POWER
SUPPLY CODE
NO. P0657 THROTTLE VALVE CONTROL SERVO RELAY
CIRCUIT MALFUNCTION CODE
NO. P1602 COMMUNICATION MALFUNCTION (BETWEEN
ENGINE-ECU OR ENGINE-A/T-ECU MAIN PROCESSOR AND
SYSTEM LSI) CODE
NO. P1603 BATTERY BACKUP CIRCUIT
MALFUNCTION CODE
NO. P2100 THROTTLE VALVE CONTROL SERVO CIRCUIT
(OPEN) CODE
NO. P2101 THROTTLE VALVE CONTROL SERVO MAGNETO
MALFUNCTION CODE
NO. P2122 ACCELERATOR PEDAL POSITION SENSOR
(MAIN) CIRCUIT LOW INPUT CODE
NO. P2123 ACCELERATOR PEDAL POSITION SENSOR
(MAIN) CIRCUIT HIGH INPUT CODE
NO. P2127 ACCELERATOR PEDAL POSITION SENSOR
(SUB) CIRCUIT LOW INPUT CODE
NO. P2128 ACCELERATOR PEDAL POSITION SENSOR
(SUB) CIRCUIT HIGH INPUT CODE
NO. P2135 THROTTLE POSITION SENSOR (MAIN AND
SUB) RANGE/PERFORMANCE
PROBLEM CODE
NO. P2138 ACCELERATOR PEDAL POSITION SENSOR
(MAIN AND SUB) RANGE/PERFORMANCE
PROBLEM CODE
NO. P2228 BAROMETRIC PRESSURE SENSOR CIRCUIT LOW
INPUT CODE
NO. P2229 BAROMETRIC PRESSURE SENSOR CIRCUIT
HIGH INPUT CODE NO. U1073
BUS OFF CODE NO.
U1102 ABS-ECU TIME-OUT CODE
NO. U1108 COMBINATION METER
TIME-OUT
CHECK
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES COMMUNICATION
WITH ENGINE-ECU OR ENGINE-A/T-ECU IS NOT
POSSIBLE. THE
ENGINE WARNING LAMP DOES NOT ILLUMINATE RIGHT
AFTER THE IGNITION SWITCH IS TURNED TO THE
"ON" POSITION. THE
ENGINE WARNING LAMP REMAINS ILLUMINATING AND
NEVER GOES OUT. STARTING
IMPOSSIBLE (STARTER NOT
OPERATIVE)<M/T> STARTING
IMPOSSIBLE (STARTER NOT
OPERATIVE)<A/T> STARTING
IMPOSSIBLE (STARTER OPERATIVE BUT NO INITIAL
COMBUSTION) STARTING
IMPOSSIBLE (INITIAL COMBUSTION BUT NO COMPLETE
COMBUSTION), STARTING IMPOSSIBLE (LONG TIME TO
START) UNSTABLE
IDLING (ROUGH IDLING, HUNTING), IMPROPER IDLING
SPEED (TOO HIGH OR TOO LOW), ENGINE STALLS
DURING IDLING (DIE OUT) THE
ENGINE STALLS WHEN STARTING THE CAR. (PASS OUT),
THE ENGINE STALLS WHEN
DECELERATING. ENGINE DOES
NOT REVOLVE UP. HESITATION,
SAG, POOR ACCELERATION, STUMBLE OR
SURGE THE
FEELING OF IMPACT OR VIBRATION WHEN
ACCELERATING. THE
FEELING OF IMPACT OR VIBRATION WHEN
DECELERATING. KNOCKING IGNITION TIMING
OFFSET RUN
ON (DIESELING) ODOR,
WHITE SMOKE, BLACK SMOKE AND HIGH-CONCENTRATION
CO/HC DURING IDLING. BATTERY
RUNDOWN OVERHEATING ENIGINE-ECU
<M/T> OR ENGINE-A/T-ECU <A/T> POWER
SUPPLY, ENGINE CONTROL RELAY, IGNITION
SWITCH-IG1 SYSTEM. FUEL
PUMP SYSTEM A/C
SWITCH SYSTEM A/C
COMPRESSOR RELAY SYSTEM A/C LOAD SIGNAL
SYSTEM FAN
CONTROL RELAY SYSTEM<Vehicles with cooling
fan> IGNITION CIRCUIT
SYSTEM PURGE
CONTROL SOLENOID VALVE SYSTEM<Vehicles with
catalytic converter> STOP LAMP SWITCH
SYSTEM POWER
STEERING FLUID PRESSURE SWITCH
SYSTEM. MIXTURE
ADJUSTING SCREW (VARIABLE RESISTOR)
SYSTEM<Vehicles without catalytic
converter>
DATA LIST
REFERENCE TABLE
ACTUATOR
TEST REFERENCE TABLE
CHECK
AT THE ENGINE-ECU <M/T> OR ENGINE-A/T-ECU
<A/T>
INSPECTION
PROCEDURE USING AN OSCILLOSCOPEON-VEHICLE SERVICE
THROTTLE
BODY (THROTTLE VALVE AREA) CLEANING
FUEL PRESSURE
TEST
FUEL
PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE
PRESSURIZED FUEL PRESSURE)
FUEL PUMP
OPERATION CHECK
COMPONENT
LOCATION
ENGINE
CONTROL RELAY CONTINUITY CHECK
FUEL PUMP
RELAY CONTINUITY CHECK
THROTTLE
VALVE CONTROL SERVO RELAY CONTINUITY
CHECK
INTAKE
AIR TEMPERATURE SENSOR CHECK
ENGINE
COOLANT TEMPERATURE SENSOR CHECK
OXYGEN SENSOR
CHECK
MIXTURE
ADJUSTING SCREW (VARIABLE RESISTOR)
CHECK
INJECTOR
CHECK
THROTTLE
VALVE CONTROL SERVO CHECKINJECTORTHROTTLE BODY
ASSEMBLYENGINE-ECU AND
ENGINE-A/T-ECU GENERAL
INFORMATION SERVICE
SPECIFICATION(S) SEALANT(S) OR
ADHESIVE(S) SPECIAL
TOOL(S)TROUBLESHOOTING
DIAGNOSIS
TROUBLESHOOTING FLOW
DIAGNOSIS
FUNCTION
CHECK CHART
FOR DIAGNOSIS CODEINSPECTION
PROCEDURE FOR DIAGNOSIS CODES CODE
NO. P0102 AIR FLOW SENSOR CIRCUIT LOW
INPUT CODE
NO. P0103 AIR FLOW SENSOR CIRCUIT HIGH
INPUT CODE
NO. P0107 MANIFOLD ABSOLUTE PRESSURE SENSOR
CIRCUIT LOW INPUT CODE
NO. P0108 MANIFOLD ABSOLUTE PRESSURE SENSOR
CIRCUIT HIGH INPUT CODE
NO. P0112 INTAKE AIR TEMPERATURE SENSOR CIRCUIT
LOW INPUT CODE
NO. P0113 INTAKE AIR TEMPERATURE SENSOR CIRCUIT
HIGH INPUT CODE
NO. P0117 ENGINE COOLANT TEMPERATURE SENSOR
CIRCUIT LOW INPUT CODE
NO. P0118 ENGINE COOLANT TEMPERATURE SENSOR
CIRCUIT HIGH INPUT CODE
NO. P0122 THROTTLE POSITION SENSOR (MAIN)
CIRCUIT LOW INPUT CODE
NO. P0123 THROTTLE POSITION SENSOR (MAIN)
CIRCUIT HIGH INPUT CODE
NO. P0125 INSUFFICIENT COOLANT TEMPERATURE FOR
CLOSED LOOP FUEL CONTROL CODE
NO. P0130 RIGHT BANK OXYGEN SENSOR (FRONT)
SYSTEM CODE
NO. P0131 RIGHT BANK OXYGEN SENSOR (FRONT)
CIRCUIT LOW VOLTAGE CODE
NO. P0132 RIGHT BANK OXYGEN SENSOR (FRONT)
CIRCUIT HIGH VOLTAGE CODE
NO. P0133 RIGHT BANK OXYGEN SENSOR (FRONT)
CIRCUIT SLOW RESPONSE<Vehicles except for
Brazil> CODE
NO. P0134 RIGHT BANK OXYGEN SENSOR (FRONT)
CIRCUIT NO ACTIVITY DETECTED<Vehicles except
for Brazil> CODE
NO. P0135 RIGHT BANK OXYGEN SENSOR (FRONT)
HEATER SYSTEM CODE
NO. P0136 RIGHT BANK OXYGEN SENSOR (REAR)
SYSTEM CODE
NO. P0137 RIGHT BANK OXYGEN SENSOR (REAR)
CIRCUIT LOW VOLTAGE CODE
NO. P0138 RIGHT BANK OXYGEN SENSOR (REAR)
CIRCUIT HIGH VOLTAGE CODE
NO. P0141 RIGHT BANK OXYGEN SENSOR (REAR) HEATER
SYSTEM CODE
NO. P0150 LEFT BANK OXYGEN SENSOR (FRONT)
SYSTEM CODE
NO. P0151 LEFT BANK OXYGEN SENSOR (FRONT)
CIRCUIT LOW VOLTAGE CODE
NO. P0152 LEFT BANK OXYGEN SENSOR (FRONT)
CIRCUIT HIGH VOLTAGE CODE
NO. P0153 LEFT BANK OXYGEN SENSOR (FRONT)
CIRCUIT SLOW RESPONSE<Vehicles except for
Brazil> CODE
NO. P0154 LEFT BANK OXYGEN SENSOR (FRONT)
CIRCUIT NO ACTIVITY DETECTED<Vehicles except
for Brazil> CODE
NO. P0155 LEFT BANK OXYGEN SENSOR (FRONT) HEATER
SYSTEM CODE
NO. P0156 LEFT BANK OXYGEN SENSOR (REAR)
SYSTEM CODE
NO. P0157 LEFT BANK OXYGEN SENSOR (REAR) CIRCUIT
LOW VOLTAGE CODE
NO. P0158 LEFT BANK OXYGEN SENSOR (REAR) CIRCUIT
HIGH VOLTAGE CODE
NO. P0161 LEFT BANK OXYGEN SENSOR (REAR) HEATER
SYSTEM CODE
NO. P0171 RIGHT BANK ABNORMAL FUEL SYSTEM
(LEAN)<Vehicles except for
Brazil> CODE
NO. P0172 RIGHT BANK ABNORMAL FUEL SYSTEM
(RICH)<Vehicles except for
Brazil> CODE
NO. P0174 LEFT BANK ABNORMAL FUEL SYSTEM
(LEAN)<Vehicles except for
Brazil> CODE
NO. P0175 LEFT BANK ABNORMAL FUEL SYSTEM
(RICH)<Vehicles except for
Brazil> CODE
NO. P0201 NO.1 INJECTOR SYSTEM CODE
NO. P0202 NO.2 INJECTOR SYSTEM CODE
NO. P0203 NO.3 INJECTOR SYSTEM CODE
NO. P0204 NO.4 INJECTOR SYSTEM CODE
NO. P0205 NO.5 INJECTOR SYSTEM CODE
NO. P0206 NO.6 INJECTOR SYSTEM CODE
NO. P0222 THROTTLE POSITION SENSOR (SUB) CIRCUIT
LOW INPUT CODE
NO. P0223 THROTTLE POSITION SENSOR (SUB) CIRCUIT
HIGH INPUT CODE
NO. P0300 IGNITION COIL (POWER TRANSISTOR)
SYSTEM<Vehicles for Brazil> CODE
NO. P0300 RANDOM/MULTIPLE CYLINDER MISFIRE
DETECTED<Vehicles except for
Brazil> CODE
NO. P0301 NO.1 CYLINDER MISFIRE
DETECTED<Vehicles except for
Brazil> CODE
NO. P0302 NO.2 CYLINDER MISFIRE
DETECTED<Vehicles except for
Brazil> CODE
NO. P0303 NO.3 CYLINDER MISFIRE
DETECTED<Vehicles except for
Brazil> CODE
NO. P0304 NO.4 CYLINDER MISFIRE
DETECTED<Vehicles except for
Brazil> CODE
NO. P0305 NO.5 CYLINDER MISFIRE
DETECTED<Vehicles except for
Brazil> CODE
NO. P0306 NO.6 CYLINDER MISFIRE
DETECTED<Vehicles except for
Brazil> CODE
NO. P0325 DETONATION SENSOR
SYSTEM CODE
NO. P0335 CRANK ANGLE SENSOR
SYSTEM CODE
NO. P0340 CAMSHAFT POSITION SENSOR
SYSTEM CODE
NO. P0403 EXHAUST GAS RECIRCULATION CONTROL
SYSTEM CODE
NO. P0421 WARM UP CATALYST MALFUNCTION (RIGHT
BANK)<Vehicles except for
Brazil> CODE
NO. P0431 WARM UP CATALYST MALFUNCTION (LEFT
BANK)<Vehicles except for
Brazil> CODE
NO. P0443 PURGE CONTROL SOLENOID VALVE
SYSTEM CODE
NO. P0500 VEHICLE SPEED SENSOR
SYSTEM CODE
NO. P0513 IMMOBILIZER MALFUNCTION<Vehicles
except for Brazil> CODE
NO. P0603 EEP ROM MALFUNCTION CODE
NO. P0606 ENGINE-ECU OR ENGINE-A/T-ECU MAIN
PROCESSOR MALFUNCTION CODE
NO. P0622 ALTERNATOR FR TERMINAL
SYSTEM CODE
NO. P0638 THROTTLE VALVE CONTROL SERVO CIRCUIT
RANGE/PERFORMANCE PROBLEM CODE
NO. P0642 THROTTLE POSITION SENSOR POWER
SUPPLY CODE
NO. P0657 THROTTLE VALVE CONTROL SERVO RELAY
CIRCUIT MALFUNCTION CODE
NO. P0660 VARIABLE INDUCTION CONTROL SOLENOID
VALVE SYSTEM CODE
NO. P1021 OIL CONTROL VALVE
CIRCUIT CODE
NO. P1602 COMMUNICATION MALFUNCTION (BETWEEN
ENGINE-ECU OR ENGINE-A/T-ECU MAIN PROCESSOR AND
SYSTEM LSI) CODE
NO. P1603 BATTERY BACKUP CIRCUIT
MALFUNCTION CODE
NO. P2100 THROTTLE VALVE CONTROL SERVO CIRCUIT
(OPEN) CODE
NO. P2101 THROTTLE VALVE CONTROL SERVO MAGNETO
MALFUNCTION CODE
NO. P2122 ACCELERATOR PEDAL POSITION SENSOR
(MAIN) CIRCUIT LOW INPUT CODE
NO. P2123 ACCELERATOR PEDAL POSITION SENSOR
(MAIN) CIRCUIT HIGH INPUT CODE
NO. P2127 ACCELERATOR PEDAL POSITION SENSOR
(SUB) CIRCUIT LOW INPUT CODE
NO. P2128 ACCELERATOR PEDAL POSITION SENSOR
(SUB) CIRCUIT HIGH INPUT CODE
NO. P2135 THROTTLE POSITION SENSOR (MAIN AND
SUB) RANGE/PERFORMANCE
PROBLEM CODE
NO. P2138 ACCELERATOR PEDAL POSITION SENSOR
(MAIN AND SUB) RANGE/PERFORMANCE
PROBLEM CODE
NO. P2228 BAROMETRIC PRESSURE SENSOR CIRCUIT LOW
INPUT CODE
NO. P2229 BAROMETRIC PRESSURE SENSOR CIRCUIT
HIGH INPUT CODE NO. U1073
BUS OFF CODE NO.
U1102 ABS-ECU TIME-OUT CODE
NO. U1108 COMBINATION METER
TIME-OUT
CHECK
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES COMMUNICATION
WITH ENGINE-ECU OR ENGINE-A/T-ECU IS NOT
POSSIBLE. THE
ENGINE WARNING LAMP DOES NOT ILLUMINATE RIGHT
AFTER THE IGNITION SWITCH IS TURNED TO THE
"ON" POSITION. THE
ENGINE WARNING LAMP REMAINS ILLUMINATING AND
NEVER GOES OUT. STARTING
IMPOSSIBLE (STARTER NOT
OPERATIVE)<M/T> STARTING
IMPOSSIBLE (STARTER NOT
OPERATIVE)<A/T> STARTING
IMPOSSIBLE (STARTER OPERATIVE BUT NO INITIAL
COMBUSTION) STARTING
IMPOSSIBLE (INITIAL COMBUSTION BUT NO COMPLETE
COMBUSTION), STARTING IMPOSSIBLE (LONG TIME TO
START) UNSTABLE
IDLING (ROUGH IDLING, HUNTING), IMPROPER IDLING
SPEED (TOO HIGH OR TOO LOW), ENGINE STALLS
DURING IDLING (DIE OUT) THE
ENGINE STALLS WHEN STARTING THE CAR. (PASS OUT),
THE ENGINE STALLS WHEN
DECELERATING. ENGINE DOES
NOT REVOLVE UP. HESITATION,
SAG, POOR ACCELERATION, STUMBLE OR
SURGE THE
FEELING OF IMPACT OR VIBRATION WHEN
ACCELERATING. THE
FEELING OF IMPACT OR VIBRATION WHEN
DECELERATING. KNOCKING IGNITION TIMING
OFFSET RUN
ON (DIESELING) ODOR,
WHITE SMOKE, BLACK SMOKE AND HIGH-CONCENTRATION
CO/HC DURING IDLING. BATTERY
RUNDOWN OVERHEATING ENIGINE-ECU
<M/T> OR ENGINE-A/T-ECU <A/T> POWER
SUPPLY, ENGINE CONTROL RELAY, IGNITION
SWITCH-IG1 SYSTEM. FUEL
PUMP SYSTEM A/C
SWITCH SYSTEM A/C
COMPRESSOR RELAY SYSTEM A/C LOAD SIGNAL
SYSTEM FAN
CONTROL RELAY SYSTEM<Vehicles with cooling
fan> IGNITION CIRCUIT
SYSTEM OIL PRESSURE
SWITCH SYSTEM STOP LAMP SWITCH
SYSTEM POWER
STEERING FLUID PRESSURE SWITCH
SYSTEM.
DATA LIST
REFERENCE TABLE
ACTUATOR
TEST REFERENCE TABLE
CHECK
AT THE ENGINE-ECU <M/T> OR ENGINE-A/T-ECU
<A/T>
INSPECTION
PROCEDURE USING AN OSCILLOSCOPEON-VEHICLE SERVICE
THROTTLE
BODY (THROTTLE VALVE AREA) CLEANING
FUEL PRESSURE
TEST
FUEL
PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE
PRESSURIZED FUEL PRESSURE)
FUEL PUMP
OPERATION CHECK
COMPONENT
LOCATION
ENGINE
CONTROL RELAY CONTINUITY CHECK
FUEL PUMP
RELAY CONTINUITY CHECK
THROTTLE
VALVE CONTROL SERVO RELAY CONTINUITY
CHECK
INTAKE
AIR TEMPERATURE SENSOR CHECK
ENGINE
COOLANT TEMPERATURE SENSOR CHECK
OXYGEN SENSOR
CHECK
INJECTOR
CHECK
THROTTLE
VALVE CONTROL SERVO CHECK
OIL FEEDER
CONTROL VALVE CHECKINJECTORTHROTTLE BODY
ASSEMBLYENGINE-ECU AND
ENGINE-A/T-ECU GENERAL
INFORMATION SERVICE
SPECIFICATION(S) SPECIAL
TOOL(S)ON-VEHICLE SERVICE
EVACUATION
OF WATER FROM FUEL FILTER
FUEL LINE
AIR-BLEEDING
FUEL
FILTER CARTRIDGE REPLACEMENT
FUEL
INJECTION TIMING INSPECTION AND
ADJUSTMENT
ENGINE
IDLE SPEED CHECK AND ADJUSTMENT
FUEL INJECTION
PUMP CHECK
BOOST COMPENSATOR
CHECK
INJECTION
NOZZLE CHECK AND ADJUSTMENTFUEL INJECTION
NOZZLEFUEL INJECTION
PUMP GENERAL
INFORMATION SERVICE
SPECIFICATION(S) SEALANT(S) OR
ADHESIVE(S) SPECIAL
TOOL(S)TROUBLESHOOTING
DIAGNOSIS
TROUBLESHOOTING FLOW
DIAGNOSIS
FUNCTION
INSPECTION
CHART FOR DIAGNOSIS CODEINSPECTION
PROCEDURE FOR DIAGNOSIS CODES CODE
NO. P0016 CRANKSHAFT/CAMSHAFT POSITION SENSOR
PHASE PROBLEM CODE
NO. P0072 INTAKE AIR TEMPERATURE SENSOR NO.2
CIRCUIT LOW INPUT CODE
NO. P0073 INTAKE AIR TEMPERATURE SENSOR NO.2
CIRCUIT HIGH INPUT CODE
NO. P0088 COMMON RAIL HIGH PRESSURE
MALFUNCTION CODE
NO. P0089 SUCTION CONTROL VALVE
STUCK CODE
NO. P0093 FUEL LEAK PROBLEM CODE
NO. P0102 AIR FLOW SENSOR CIRCUIT LOW
INPUT CODE
NO. P0103 AIR FLOW SENSOR CIRCUIT HIGH
INPUT CODE
NO. P0106 MANIFOLD ABSOLUTE PRESSURE SENSOR
RANGE/PERFORMANCE PROBLEM CODE
NO. P0107 MANIFOLD ABSOLUTE PRESSURE SENSOR
CIRCUIT LOW INPUT CODE
NO. P0108 MANIFOLD ABSOLUTE PRESSURE SENSOR
CIRCUIT HIGH INPUT CODE
NO. P0112 INTAKE AIR TEMPERATURE SENSOR NO.1
CIRCUIT LOW INPUT CODE
NO. P0113 INTAKE AIR TEMPERATURE SENSOR NO.1
CIRCUIT HIGH INPUT CODE
NO. P0117 ENGINE COOLANT TEMPERATURE SENSOR
CIRCUIT LOW INPUT CODE
NO. P0118 ENGINE COOLANT TEMPERATURE SENSOR
CIRCUIT HIGH INPUT CODE
NO. P0122 THROTTLE POSITION SENSOR CIRCUIT LOW
INPUT CODE
NO. P0123 THROTTLE POSITION SENSOR CIRCUIT HIGH
INPUT CODE
NO. P0182 FUEL TEMPERATURE SENSOR CIRCUIT LOW
INPUT CODE
NO. P0183 FUEL TEMPERATURE SENSOR CIRCUIT HIGH
INPUT CODE
NO. P0191 RAIL PRESSURE SENSOR RANGE/PERFORMANCE
PROBLEM CODE
NO. P0192 RAIL PRESSURE SENSOR CIRCUIT LOW
INPUT CODE
NO. P0193 RAIL PRESSURE SENSOR CIRCUIT HIGH
INPUT CODE
NO. P0201 NO.1 INJECTOR CIRCUIT
MALFUNCTION CODE
NO. P0202 NO.2 INJECTOR CIRCUIT
MALFUNCTION CODE
NO. P0203 NO.3 INJECTOR CIRCUIT
MALFUNCTION CODE
NO. P0204 NO.4 INJECTOR CIRCUIT
MALFUNCTION CODE
NO. P0219 ENGINE OVERSPEED
CONDITION CODE
NO. P0234 TURBOCHARGER OVERBOOST
CONDITION CODE
NO. P0301 NO. 1 CYLINDER INJECTOR MALFUNCTION
(NO INJECTION) CODE
NO. P0302 NO. 2 CYLINDER INJECTOR MALFUNCTION
(NO INJECTION) CODE
NO. P0303 NO. 3 CYLINDER INJECTOR MALFUNCTION
(NO INJECTION) CODE
NO. P0304 NO. 4 CYLINDER INJECTOR MALFUNCTION
(NO INJECTION) CODE
NO. P0335 CRANK ANGLE SENSOR
SYSTEM CODE
NO. P0336 CRANK ANGLE SENSOR RANGE/PERFORMANCE
PROBLEM CODE
NO. P0340 CAMSHAFT POSITION SENSOR
SYSTEM CODE
NO. P0341 CAMSHAFT POSITION SENSOR
RANGE/PERFORMANCE PROBLEM CODE
NO. P0403 EGR VALVE DC MOTOR
MALFUNCTION CODE
NO. P0405 EGR VALVE POSITION SENSOR CIRCUIT LOW
INPUT CODE
NO. P0406 EGR VALVE POSITION SENSOR CIRCUIT HIGH
INPUT CODE
NO. P0502 VEHICLE SPEED SENSOR LOW
INPUT CODE
NO. P0513 IMMOBILIZER MALFUNCTION CODE
NO. P0551 POWER STEERING FLUID PRESSURE SWITCH
SYSTEM CODE
NO. P0603 EEP ROM MALFUNCTION CODE
NO. P0604 RANDOM ACCESS MEMORY (RAM)
MALFUNCTION CODE
NO. P0605 READ ONLY MEMORY (FLASH ROM)
MALFUNCTION CODE
NO. P0606 ENGINE-ECU (MAIN CPU)
MALFUNCTION CODE
NO. P0607 ENGINE-ECU (SUB CPU)
MALFUNCTION CODE
NO. P0628 SUCTION CONTROL VALVE
OPEN CODE
NO. P0629 SUCTION CONTROL VALVE BATTRY
SHORT CODE
NO. P0630 CHASSIS NUMBER NOT
PROGRAMMED CODE
NO. P0638 THROTTLE VALVE CONTROL SERVO
STUCK CODE
NO. P0642 ANALOG SENSOR REFERENCE VOLTAGE NO.1
TOO LOW CODE
NO. P0643 ANALOG SENSOR REFERENCE VOLTAGE NO.1
TOO HIGH CODE
NO. P0652 ANALOG SENSOR REFERENCE VOLTAGE NO.2
TOO LOW CODE
NO. P0653 ANALOG SENSOR REFERENCE VOLTAGE NO.2
TOO HIGH CODE
NO. P1203 CAPACITOR INSUFFICIENT
CHARGING CODE
NO. P1204 CAPACITOR EXCESSIVE
CHARGING CODE
NO. P1272 PRESSURE LIMITER
MALFUNCTION CODE
NO. P1273 SUPPLY PUMP INSUFFICIENT
FLOW CODE
NO. P1274 SUPPLY PUMP PROTECTION CODE
NO. P1275 SUPPLY PUMP EXCHANGE CODE
NO. P1276 FUEL FILTER EXCHANGE CODE
NO. P1277 FUEL FILTER FREEZE CODE
NO. P1625 INJECTION QUANTITY COMPENSATION VALUE
ERROR CODE
NO. P1626 INJECTION QUANTITY COMPENSATION VALUE
ERROR NOT CODING CODE
NO. P2118 THROTTLE VALVE CONTROL DC MOTOR
CURRENT MALFUNCTION CODE
NO. P2122 ACCELERATOR PEDAL POSITION SENSOR
(MAIN) CIRCUIT LOW INPUT CODE
NO. P2123 ACCELERATOR PEDAL POSITION SENSOR
(MAIN) CIRCUIT HIGH INPUT CODE
NO. P2124 ACCELERATOR PEDAL POSITION SENSOR
(MAIN) CIRCUIT HIGH INPUT
INTERMITTENT CODE
NO. P2127 ACCELERATOR PEDAL POSITION SENSOR
(SUB) CIRCUIT LOW INPUT CODE
NO. P2128 ACCELERATOR PEDAL POSITION SENSOR
(SUB) CIRCUIT HIGH INPUT CODE
NO. P2138 ACCELERATOR PEDAL POSITION SENSOR
(MAIN AND SUB) RANGE/PERFORMANCE
PROBLEM CODE
NO. P2146 INJECTOR COMMON 1 (CYLINDER NO.1 AND
NO.4) CIRCUIT OPEN CODE
NO. P2147 INJECTOR COMMON CIRCUIT EARTH
SHORT CODE
NO. P2148 INJECTOR COMMON CIRCUIT BATTERY
SHORT CODE
NO. P2149 INJECTOR COMMON 2 (CYLINDER NO.2 AND
NO.3) CIRCUIT OPEN CODE
NO. P2228 BAROMETRIC PRESSURE SENSOR CIRCUIT LOW
INPUT CODE
NO. P2229 BAROMETRIC PRESSURE SENSOR CIRCUIT
HIGH INPUT CODE
NO. P2413 EGR SYSTEM PERFORMANCE CODE NO. U1073
BUS OFF CODE
NO. U1101 A/T-ECU
TIME-OUT<A/T> CODE
NO. U1102 ASTC-ECU TIME-OUT CODE NO.
U1109 ETACS TIME-OUT CODE
NO. U1117 IMMOBILIZER-ECU
TIME-OUT
INSPECTION
CHART FOR TROUBLE SYMPTOMS
CHECK
CHART CLASSIFIED BY PROBLEM SYMPTOMSSYMPTOM
PROCEDURES COMMUNICATION
WITH ENGINE-ECU IS NOT POSSIBLE THE
ENGINE WARNING LAMP DOES NOT ILLUMINATE RIGHT
AFTER THE IGNITION SWITCH IS TURNED TO THE
"ON" POSITION THE
ENGINE WARNING LAMP REMAINS ILLUMINATING AND
NEVER GOES OUT THE
STARTER IS IMPOSSIBLE TO
OPERATE<M/T> THE
STARTER IS IMPOSSIBLE TO
OPERATE<A/T> STARTING
IMPOSSIBLE (STARTER OPERATIVE BUT NO INITIAL
COMBUSTION) IMPROPER
STARTING (LONG TIME TO START) IMPROPER
IDLING THE
ENGINE STALLS WHEN DECELERATING POOR
ACCELERATION A
LARGE AMOUNT OF FUEL CONSUMPTION KNOCKING,
ABNORMAL NOISE WHITE
SMOKE BLACK
SMOKE BATTERY
RUNDOWN OVERHEATING ENGINE-ECU
POWER SUPPLY SYSTEM ENGINE-ECU
BATTERY BACK-UP SYSTEM 1ST
AND 2ND RAIL SWITCH
SYSTEM<M/T> 3RD
AND 4TH RAIL SWITCH
SYSTEM<M/T> SELECT
RAIL SWITCH SYSTEM<M/T> BACK-UP
LAMP SWITCH SYSTEM<M/T> CONDENSER
FAN RELAY SYSTEM<Except short wheel base
(R.H. drive vehicles)> A/C
COMPRESSOR RELAY SYSTEM A/C
SWITCH SYSTEM A/C LOAD SIGNAL
SYSTEM POWER
STEERING FLUID PRESSURE SWITCH
SYSTEM GLOW
SYSTEM PTC
HEATER RELAY SYSTEM<Vehicle with PTC
heater>
DATA LIST
REFERENCE TABLE
ACTUATOR
TEST REFERENCE TABLE
CHECK AT
THE ENGINE-ECU TERMINALS
INSPECTION
PROCEDURE USING AN OSCILLOSCOPEON-VEHICLE SERVICE
EVACUATION
OF WATER FROM FUEL FILTER
FUEL LINE
AIR-BLEEDING
FUEL
FILTER CARTRIDGE REPLACEMENT
COMPONENT
LOCATION
ENGINE
CONTROL RELAY CONTINUITY CHECK
ENGINE
COOLANT TEMPERATURE SENSOR CHECK
INJECTOR
CHECK
INTAKE
AIR TEMPERATURE SENSOR NO.1 CHECK
INTAKE
AIR TEMPERATURE SENSOR NO.2 CHECK
SUCTION
CONTROL VALVE CHECK
FUEL
TEMPERATURE SENSOR CHECK
COMMON RAIL
CHECK
THROTTLE
VALVE CONTROL SERVO CHECKFUEL INJECTOR AND
COMMON RAILSUPPLY PUMPTHROTTLE BODYCAMSHAFT
POSITION SENSOR AND CRANK ANGLE SENSORENGINE-ECU GENERAL
INFORMATION SPECIAL
TOOL(S)ON-VEHICLE SERVICE
FUEL
PUMP OPERATION CHECK<6G7>
FUEL GAUGE UNIT
CHECK
FUEL
PUMP (MODULE) REPLACEMENT<6G7>
FUEL
FILTER PIPE ASSEMBLY
REPLACEMENT<4M4>
FUEL GAUGE
UNIT REPLACEMENT
FUEL LEAK
CHECK OF FUEL TANKFUEL TANK
FUEL
TANK REMOVAL AND
INSTALLATION<6G7>
FUEL
TANK REMOVAL AND
INSTALLATION<4M4>
FUEL
PUMP (MODULE) DISASSEMBLY AND
ASSEMBLY<6G7>FUEL
FILTER<4M40>FUEL
FILTER<4M41> GENERAL
INFORMATION SERVICE
SPECIFICATION(S) LUBRICANT(S) SEALANT(S) OR
ADHESIVE(S) SPECIAL
TOOL(S)ON-VEHICLE SERVICE
ENGINE COOLANT
LEAK CHECK
RADIATOR
CAP OPENING PRESSURE CHECK
ENGINE COOLANT
CHANGE
ENGINE
COOLANT CONCENTRATION TESTRADIATOR FANTHERMOSTAT
THERMOSTAT
REMOVAL AND INSTALLATION<6G7>
THERMOSTAT
REMOVAL AND INSTALLATION<4M4>
THERMOSTAT
INSPECTIONWATER PUMPWATER HOSE AND WATER
PIPE
WATER
HOSE AND WATER PIPE REMOVAL AND
INSTALLATION<6G7>
WATER
HOSE AND WATER PIPE REMOVAL AND
INSTALLATION<4M4>RADIATOR GENERAL
INFORMATION SERVICE
SPECIFICATION(S) SPECIAL
TOOL(S)ON-VEHICLE SERVICE
VARIABLE
INDUCTION CONTROL SYSTEM
CHECK<6G75>
VARIABLE
INDUCTION CONTROL (VIC) SOLENOID VALVE
CHECK<6G75>
VACUUM TANK
CHECK<6G75>
TURBOCHARGER
SUPERCHARGING PRESSURE
CHECK<4M41>
TURBOCHARGER
WASTE GATE ACTUATOR CHECK<4M4>
SWIRL
CONTROL VALVE SYSTEM
CHECK<4M41>
SWIRL
CONTROL VALVE SOLENOID
CHECK<4M41>AIR CLEANERINTERCOOLER<4M4>INLET MANIFOLD
INLET
MANIFOLD REMOVAL AND
INSTALLATION<6G72>
INLET
MANIFOLD REMOVAL AND
INSTALLATION<6G75>
INLET
MANIFOLD REMOVAL AND
INSTALLATION<4M41>
INLET MANIFOLD
INSPECTIONINLET,
EXHAUST MANIFOLD AND TURBOCHARGER<4M40>
INLET,
EXHAUST MANIFOLD AND TURBOCHARGER REMOVAL AND
INSTALLATION
INLET,
EXHAUST MANIFOLD AND TURBOCHARGER
INSPECTIONEXHAUST
MANIFOLD<6G7>EXHAUST
MANIFOLD AND TURBOCHARGER<4M41>
EXHAUST
MANIFOLD AND TURBOCHARGER REMOVAL AND
INSTALLATION
EXHAUST
MANIFOLD AND TURBOCHARGER INSPECTIONEXHAUST
PIPE, MAIN MUFFLER AND CATALYTIC CONVERTER
EXHAUST
PIPE, MAIN MUFFLER AND CATALYTIC CONVERTER REMOVAL
AND INSTALLATION<6G72>
EXHAUST
PIPE, MAIN MUFFLER AND CATALYTIC CONVERTER REMOVAL
AND INSTALLATION<6G75>
EXHAUST
PIPE, MAIN MUFFLER AND CATALYTIC CONVERTER REMOVAL
AND INSTALLATION<4M40>
EXHAUST
PIPE, MAIN MUFFLER AND CATALYTIC CONVERTER REMOVAL
AND INSTALLATION<4M41>CHARGING SYSTEM
GENERAL
INFORMATION
SERVICE
SPECIFICATION(S)
SPECIAL
TOOL(S)ON-VEHICLE
SERVICE ALTERNATOR
OUTPUT LINE VOLTAGE DROP TEST OUTPUT CURRENT
TEST REGULATED VOLTAGE
TEST WAVE
PATTERN CHECK USING AN
OSCILLOSCOPEALTERNATOR
ASSEMBLYSTARTING SYSTEMIGNITION
SYSTEM<6G7>
GENERAL
INFORMATION
SERVICE
SPECIFICATION(S)ON-VEHICLE
SERVICE IGNITION COIL
CHECK SPARK
PLUG CHECK AND CLEANING<6G72 with catalytic
converter> SPARK
PLUG CHECK AND CLEANING<6G72 without
catalytic converter> SPARK
PLUG CHECK AND
CLEANING<6G75> CAMSHAFT
POSITION SENSOR CHECK CRANKANGLE
SENSOR CHECK DETONATION
SENSOR CHECKIGNITION COILCAMSHAFT POSITION
SENSORCRANKSHAFT POSITION
SENSORDETONATION
SENSORGLOW
SYSTEM<4M4>ENGINE CONTROL
GENERAL
INFORMATION
SERVICE
SPECIFICATION(S)ON-VEHICLE
SERVICEACCELERATOR
PEDAL<6G7,4M41>ACCELERATOR
CABLE AND PEDAL<4M40>AUTO-CRUISE
CONTROL<6G7, 4M41>
GENERAL
INFORMATION
SPECIAL
TOOL(S)TROUBLESHOOTING
CHECK
CHART FOR DIAGNOSIS CODES<6G7>
CHECK
CHART FOR DIAGNOSIS CODES<4M41>DIAGNOSTIC
TROUBLE CODE PROCEDURES<6G7> CODE
NO.15: AUTO-CRUISE CONTROL SWITCH
SYSTEM CODE
NO.22: STOP LAMP SWITCH SYSTEM CODE
NO.23: ENGINE-A/T-ECU AND ITS RELATED
COMPONENTSDIAGNOSTIC
TROUBLE CODE PROCEDURES<4M41>
CHECK
CHART FOR TROUBLE SYMPTOMS<6G7>
CHECK
CHART FOR TROUBLE
SYMPTOMS<4M41>SYMPTOM
PROCEDURES<6G7> WHEN
BRAKE PEDAL IS DEPRESSED, AUTO-CRUISE CONTROL IS
NOT CANCELLED WHEN
CLUTCH PEDAL IS DEPRESSED, AUTO-CRUISE CONTROL
IS NOT CANCELLED<M/T> WHEN
SELECTOR LEVER IS MOVED TO "N"
POSITION, AUTO-CRUISE CONTROL IS NOT
CANCELLED<A/T> WHEN
"CANCEL" SWITCH IS TURNED ON,
AUTO-CRUISE CONTROL IS NOT
CANCELLED AUTO-CRUISE
CONTROL CANNOT BE SET. HUNTING
(REPEATED ACCELERATION AND DECELERATION) OCCURS
AT THE SET VEHICLE SPEED AUTO-CRUISE
CONTROL INDICATOR LIGHT INSIDE COMBINATION METER
DOES NOT ILLUMINATE (HOWEVER, AUTO-CRUISE
CONTROL IS NORMAL).SYMPTOM
PROCEDURES<4M41> WHEN
BRAKE PEDAL IS DEPRESSED, AUTO-CRUISE CONTROL IS
NOT CANCELLED WHEN
CLUTCH PEDAL IS DEPRESSED, AUTO-CRUISE CONTROL
IS NOT CANCELLED<M/T> WHEN
SELECTOR LEVER IS MOVED TO "N"
POSITION, AUTO-CRUISE CONTROL IS NOT
CANCELLED<A/T> WHEN
"CANCEL" SWITCH IS TURNED ON,
AUTO-CRUISE CONTROL IS NOT
CANCELLED AUTO-CRUISE
CONTROL CANNOT BE SET. HUNTING
(REPEATED ACCELERATION AND DECELERATION) OCCURS
AT THE SET VEHICLE SPEED AUTO-CRUISE
CONTROL INDICATOR LIGHT INSIDE COMBINATION METER
DOES NOT ILLUMINATE (HOWEVER, AUTO-CRUISE
CONTROL IS NORMAL).
DATA
LIST REFERENCE TABLE<6G7>
DATA
LIST REFERENCE TABLE<4M41>
CHECK AT
ECU TERMINAL<6G7>
CHECK AT
ECU TERMINAL<4M41>ON-VEHICLE
SERVICEAUTO-CRUISE
CONTROLEMISSION CONTROL
<MPI>
GENERAL
INFORMATION
EMISSION
CONTROL DEVICE REFERENCE TABLE
SERVICE
SPECIFICATION(S)
SPECIAL
TOOL(S)VACUUM HOSECRANKCASE
EMISSION CONTROL SYSTEM GENERAL
INFORMATION (CRANKCASE EMISSION CONTROL
SYSTEM) COMPONENT
LOCATION (CRANKCASE EMISSION CONTROL
SYSTEM) POSITIVE
CRANKCASE VENTILATION SYSTEM
CHECK POSITIVE
CRANKCASE VENTILATION (PCV) VALVE
CHECKEVAPORATIVE
EMISSION CONTROL SYSTEM GENERAL
INFORMATION (EVAPORATIVE EMISSION CONTROL
SYSTEM) COMPONENT
LOCATION (CRANKCASE EMISSION CONTROL
SYSTEM) PURGE CONTROL
SYSTEM CHECK PURGE
CONTROL SOLENOID VALVE CHECKEXHAUST
GAS RECIRCULATION (EGR) VALVE GENERAL
INFORMATION (EGR SYSTEM) COMPONENT
LOCATION (EGR SYSTEM) EGR
SYSTEM CHECK EGR
VALVE CHECK EGR PORT VACUUM
CHECK EGR
CONTROL SOLENOID VALVE CHECK EGR
VALVE (STEPPER MOTOR) CHECK EXHAUST
GAS RECIRCULATION (EGR) VALVE REMOVAL AND
INSTALLATION<6G72> EXHAUST
GAS RECIRCULATION (EGR) VALVE REMOVAL AND
INSTALLATION<6G75>CANISTERCATALYTIC
CONVERTEREMISSION CONTROL
<DIESEL>
GENERAL
INFORMATIONVACUUM HOSEEXHAUST
GAS RECIRCULATION (EGR) SYSTEM GENERAL
INFORMATION (EGR SYSTEM) COMPONENT
LOCATION (EGR SYSTEM) EGR
VALVE CHECK AIR FLOW SENSOR
CHECK CRANK ANGLE
SENSOR CHECK ENGINE
COOLANT TEMPERATURE SENSOR CHECK AIR
TEMPERATURE SENSOR CHECK CHECK
AT THE ENGINE ECU TERMINALSEGR VALVE
AND EGR COOLER<4M41>CATALYTIC
CONVERTER<4M41> GENERAL
INFORMATION SERVICE
SPECIFICATION(S) LUBRICANT(S)ON-VEHICLE SERVICECLUTCH PEDALCLUTCH CONTROL GENERAL
SPECIFICATIONS SERVICE
SPECIFICATIONS TORQUE
SPECIFICATIONS LUBRICANTSCLUTCHCLUTCH RELEASE
CYLINDER GENERAL
INFORMATION LUBRICANT(S)TROUBLESHOOTING
DIAGNOSIS
FUNCTION
DIAGNOSIS CODE
CHARTDIAGNOSIS CODE
PROCEDURES DTC
11, 12 POWER SUPPLY VOLTAGE
SYSTEM DTC
13 MAIN RELAY SYSTEM (INSIDE OF
ECU) DTC
21 LEVER POSITION SENSOR SYSTEM DTC
21 ACCELERATOR PEDAL POSITION SENSOR
SYSTEM DTC
22, 23 FRONT PROPELLER SHAFT SPEED SENSOR
SYSTEM DTC
24, 25 REAR PROPELLER SHAFT SPEED SENSOR
SYSTEM DTC 26
STOP LAMP SWITCH SYSTEM DTC
31 TRANSFER SHIFT LEVER SWITCH
SYSTEM DTC
32, 33 TRANSFER DETECTION SWITCH
SYSTEM DTC
34 FREE-WHEEL ENGAGE SOLENOID VALVE
SYSTEM DTC
35 FREE-WHEEL ENGAGE SWITCH
SYSTEM DTC
41 SHIFT ACTUATOR SYSTEM (SHORT CIRCUIT, OPEN
CIRCUIT) DTC 42,
43 SHIFT ACTUATOR SYSTEM DTC
44 SHIFT ACTUATOR SYSTEM
(OVERLOAD) DTC 45
DISSIMILAR TIRE DIAMETER DTC 51
TRANSFER-ECU MALFUNCTION DTC 61 ATSC-ECU
SYSTEM
DATA LIST
REFERENCE TABLE
ACTUATOR
TEST REFERENCE TABLE
TRANSFER-ECU
TERMINAL VOLTAGE REFERENCE CHART
OSCILLOSCOPE
CHECK PROCEDUREON-VEHICLE SERVICE
TRANSMISSION
OIL LEVEL CHECK
TRANSMISSION OIL
CHANGE
TRANSFER OIL
CHECK
TRANSFER OIL
CHANGE
2WD/4WD
DETECTION SWITCH CONTINUITY CHECK
4H DETECTION
SWITCH CHECK
CENTRE
DIFFERENTIAL LOCK DETECTION SWITCH CONTINUITY
CHECK
2WD
OPERATION DETECTION SWITCH CHECK
4LLc DETECTION
SWITCH CHECK
TRANSFER
SHIFT LEVER OPERATION CHECKTRANSMISSION
CONTROLTRANSMISSION
ASSEMBLYTRANSFER-ECU GENERAL
INFORMATION GENERAL
SPECIFICATIONS SERVICE
SPECIFICATIONS SNAP
RING, SPACER AND THRUST PLATE FOR
ADJUSTMENT TORQUE
SPECIFICATION SEALANTS LUBRICANTS SPECIAL
TOOLSTRANSMISSIONMAIN DRIVE PINIONCOUNTERSHAFT CLUSTER
GEARMAIN SHAFTTRANSFERTRANSFER CASE
PLATETRANSFER INPUT
GEARCOUNTERSHAFT2-4 SHIFT RAIL/H-L
SHIFT RAILTRANSFER DRIVE
SHAFTFRONT OUTPUT SHAFTREAR OUTPUT SHAFTSHIFT RAIL DRIVE
GEAR GENERAL
INFORMATION SPECIFICATIONS LUBRICANT(S) SPECIAL
TOOL(S)TROUBLESHOOTING
<A/T>
DIAGNOSIS
TROUBLESHOOTING FLOW
DIAGNOSIS
FUNCTION
ROAD TEST
SHIFT PATTERN
DAMPER CLUTCH
CONTROL
DIAGNOSTIC
TROUBLE CODE CHARTDIAGNOSTIC
TROUBLE CODE PROCEDURES <A/T> DTC
P1763 A/T FLUID TEMPERATURE SENSOR
SYSTEM DTC
P1764 A/T FLUID TEMPERATURE SENSOR
SYSTEM DTC
P1766 INPUT SHAFT SPEED SENSOR
SYSTEM DTC
P1767 OUTPUT SHAFT SPEED SENSOR
SYSTEM DTC
P1769 STOP LAMP SWITCH SYSTEM DTC
P1770 INHIBITOR SWITCH SYSTEM DTC
P1771 INHIBITOR SWITCH SYSTEM DTC
P1773 LOW-REVERSE SOLENOID VALVE
SYSTEM DTC
P1774 UNDERDRIVE SOLENOID VALVE
SYSTEM DTC
P1775 SECOND SOLENOID VALVE
SYSTEM DTC
P1776 OVERDRIVE SOLENOID VALVE
SYSTEM DTC
P1777 REDUCTION SOLENOID VALVE
SYSTEM DTC
P1778 TORQUE CONVERTER CLUTCH SOLENOID VALVE
SYSTEM DTC
P1779, 1780, 1781, 1782, 1783, 1784: GEAR
INCORRECT RATIO DTC
P1786 TORQUE CONVERTER CLUTCH SYSTEM (STUCK
OFF) DTC
P1787 TORQUE CONVERTER CLUTCH SYSTEM (STUCK
ON) DTC
P1788 A/T CONTROL RELAY SYSTEM DTC
U1073 BUS OFF DTC U1102
ASC-ECU TIME-OUT
INSPECTION
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES COMMUNICATION
WITH THE M.U.T. IS NOT POSSIBLE ENGINE DOES NOT
CRANK DOES NOT MOVE
FORWARD DOES NOT MOVE
BACKWARD DOES
NOT MOVE (FORWARD OR BACKWARD) ENGINE
STALLS WHEN MOVING SELECTOR LEVER FROM
"N" TO "D" OR "N"
TO "R" SHIFT
SHOCK WHEN SHIFTING FROM "N" TO
"D" AND LONG DELAY SHIFT
SHOCK WHEN SHIFTING FROM "N" TO
"R" AND LONG DELAY SHIFT
SHOCK WHEN SHIFTING FROM "N" TO
"D," "N" TO "R"
AND LONG DELAY SHIFT SHOCK AND
SLIPPING EARLY
OR LATE SHIFTING IN ALL GEARS EARLY
OR LATE SHIFTING IN SOME GEARS NO
DIAGNOSTIC TROUBLE CODES (DOES NOT
SHIFT) POOR
ACCELERATION VIBRATION SHIFT
SWITCH ASSEMBLY SYSTEM 4L OR
4LLC DETECTION SWITCH SYSTEM
DATA LIST
REFERENCE TABLE
ACTUATOR
TEST REFERENCE TABLE
A/T-ECU
TERMINAL VOLTAGE REGERENCE CHART
OSCILLOSCOPE
CHECK PROCEDURETROUBLESHOOTING
<SS4II>
DIAGNOSIS
FUNCTION
DIAGNOSTIC
TROUBLE CODE CHART
DATA LIST
REFERENCE TABLE
ACTUATOR
TEST REFERENCE TABLE
TRANSFER-ECU
TERMINAL VOLTAGE REFERENCE CHART
OSCILLOSCOPE
CHECK PROCEDURETROUBLESHOOTING
<KEY INTERLOCK AND SHIFT LOCK MECHANISM><Vehicles
for South Africa>
SYMPTOM CHARTSYMPTOM
PROCEDURES SELECTOR
LEVER CAN BE MOVED FROM P TO R WITHOUT
DEPRESSING BRAKE PEDAL WHEN IGNITION KEY IS AT
POSITION OTHER THAN "LOCK"
(OFF) SELECTOR
LEVER CANNOT BE MOVED FROM P TO R WITH BRAKE
PEDAL DEPRESSED WHEN IGNITION KEY IS AT POSITION
OTHER THAN "LOCK" (OFF) SELECTOR
LEVER CAN BE MOVED FROM P TO R WITH BRAKE PEDAL
DEPRESSED WHEN IGNITION KEY IS AT
"LOCK" (OFF) POSITION SELECTOR
LEVER CANNOT BE MOVED FROM P TO R
SMOOTHLY SELECTOR
LEVER CANNOT BE MOVED FROM R TO P IGNITION
KEY CANNOT BE TURNED TO "LOCK" (OFF)
POSITION WHEN SELECTOR LEVER IS AT P
POSITION IGNITION
KEY CAN BE TURNED TO "LOCK" (OFF)
POSITION WHEN SELECTOR LEVER IS AT OTHER THAN
PON-VEHICLE SERVICEESSENTIAL
SERVICE A/T
FLUID CHECK A/T
FLUID CHANGE FLUSHING
COOLERS AND TUBES INHIBITOR
SWITCH CONTINUITY CHECK INHIBITOR
SWITCH AND CONTROL CABLE
ADJUSTMENT
TRANSFER OIL
CHECK
TRANSFER OIL
REPLACEMENT
2WD/4WD
DETECTION SWITCH CONTINUITY CHECK
4H DETECTION
SWITCH CHECK
CENTRE
DIFFERENTIAL LOCK DETECTION SWITCH
CHECK
2WD
OPERATION DETECTION SWITCH CHECK
4LLc
DETECTION SWITCH CONTINUITY CHECK
A/T CONTROL
COMPONENT LAYOUTAUTOMATIC
TRANSMISSION CONTROL COMPONENT CHECK INHIBITOR SWITCH
CHECK A/T CONTROL
RELAY CHECK SOLENOID VALVE
CHECK A/T
FLUID TEMPERATURE SENSOR CHECK 4LLc
DETECTION SWITCH CONTINUITY CHECK
TORQUE
CONVERTER STALL CHECK
HYDRAULIC
PRESSURE TESTS
HYDRAULIC
CIRCUIT
LINE PRESSURE
ADJUSTMENT
SELECTOR
LEVER OPERATION CHECK
KEY
INTERLOCK AND SHIFT LOCK MECHANISM CHECK<Vehicles
for South Africa>
TRANSFER
SHIFT LEVER OPERATION CHECKTRANSMISSION
CONTROLA/T
KEY INTERLOCK AND SHIFT LOCK MECHANISMS<Vehicles for
South Africa>TRANSMISSION
ASSEMBLYA/T FLUID COOLERA/T-ECUTRANSFER-ECU GENERAL
INFORMATION GENERAL
SPECIFICATIONS SERVICE
SPECIFICATIONS TORQUE
SPECIFICATIONS VALVE BODY
SPRING IDENTIFICATION SNAP
RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE
PLATE FOR ADJUSTMENT SEALANTS LUBRICANT(S) SPECIAL
TOOLSTRANSMISSION AND
TRANSFERTRANSFER CASE
ADAPTERTRANSMISSIONREVERSE AND OVERDRIVE
CLUTCHSECOND BRAKELOW REVERSE ANNULUS
GEARCENTER SUPPORTUNDERDRIVE CLUTCHVALVE BODYTRANSFERTRANSFER CASE
PLATECOUNTERSHAFT GEAR2-4 SHIFT RAIL/H-L
SHIFT RAILTRANSFER DRIVE
SHAFTFRONT OUTPUT SHAFTREAR OUTPUT SHAFTINPUT GEARSHIFTRAIL DRIVE
GEAR GENERAL
INFORMATION GENERAL
SPECIFICATIONS SERVICE
SPECIFICATIONS TORQUE
SPECIFICATIONS VALVE BODY
SPRING IDENTIFICATION SNAP
RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE
PLATE FOR ADJUSTMENT SEALANTS LUBRICANT(S) SPECIAL
TOOLSTRANSMISSION AND
TRANSFERTRANSFER CASE
ADAPTERTRANSMISSIONOIL PUMPREVERSE AND OVERDRIVE
CLUTCHSECOND BRAKELOW REVERSE ANNULUS
GEARCENTER SUPPORTUNDERDRIVE CLUTCHDIRECT ANNULUS
GEARDIRECT CLUTCHOUTPUTSHAFT
SUPPORTVALVE BODYTRANSFERTRANSFER CASE
PLATECOUNTERSHAFT GEAR2-4 SHIFT RAIL/H-L
SHIFT RAILTRANSFER DRIVE
SHAFTFRONT OUTPUT SHAFTREAR OUTPUT SHAFTINPUT GEARSHIFTRAIL DRIVE
GEAR26 -FRONT AXLE
GENERAL
INFORMATION SERVICE
SPECIFICATION(S) LUBRICANT(S) SEALANT(S) OR
ADHESIVE(S) SPECIAL
TOOL(S)ON-VEHICLE SERVICE
FRONT AXLE
TOTAL BACKLASH CHECK
GEAR OIL LEVEL
CHECK
GEAR OIL
REPLACEMENT
WHEEL
BEARING AXIAL PLAY CHECK
HUB BOLT
REPLACEMENT
DIFFERENTIAL
CARRIER OIL SEAL REPLACEMENT
FREE
WHEEL SOLENOID VALVE OPERATION CHECKHUB AND KNUCKLE
ASSEMBLY
HUB
AND KNUCKLE ASSEMBLY REMOVAL AND
INSTALLATION
HUB
AND KNUCKLE ASSEMBLY INSPECTION
HUB
AND KNUCKLE ASSEMBLY DISASSEMBLY AND
REASSEMBLYDRIVESHAFT
ASSEMBLY
DRIVESHAFT
ASSEMBLY REMOVAL AND INSTALLATION
DRIVESHAFT
ASSEMBLY DISASSEMBLY AND REASSEMBLY
DRIVESHAFT
ASSEMBLY INSPECTION
EUJ BOOT
REPLACEMENTINNER SHAFT
ASSEMBLYDIFFERENTIAL
CARRIER AND FREE WHEELING CLUTCH
DIFFERENTIAL
CARRIER AND FREE WHEELING CLUTCH REMOVAL AND
INSTALLATION
DIFFERENTIAL
CARRIER AND FREE WHEELING CLUTCH
INSPECTION
FREE
WHEELING CLUTCH ASSEMBLY DISASSEMBLY AND
REASSEMBLY
DIFFERENTIAL
CARRIER ASSEMBLY DISASSEMBLY
DIFFERENTIAL
CARRIER ASSEMBLY REASSEMBLYSOLENOID VALVE AND
VACUUM HOSEFRONT DIFFERENTIAL
MOUNT GENERAL
INFORMATION SERVICE
SPECIFICATION(S) LUBRICANT(S) SEALANT(S) OR
ADHESIVE(S) SPECIAL
TOOL(S)ON-VEHICLE SERVICE
REAR AXLE
TOTAL BACKLASH CHECK
GEAR OIL LEVEL
CHECK
GEAR OIL
REPLACEMENT
WHEEL
BEARING AXIAL PLAY CHECK
REAR
DIFFERENTIAL LOCK DETECTION SWITCH
CHECK
REAR
DIFFERENTIAL LOCK SYSTEM AIR LEAKAGE
CHECKREAR AXLE HUB AND
KNUCKLE ASSEMBLY
REAR
AXLE HUB AND KNUCKLE ASSEMBLY REMOVAL AND
INSTALLATION
REAR
AXLE HUB AND KNUCKLE ASSEMBLY DISASSEMBLY AND
REASSEMBLY
REAR
AXLE HUB ASSEMBLY INSPECTIONDRIVESHAFT
ASSEMBLY
DRIVESHAFT
ASSEMBLY REMOVAL AND INSTALLATION
DRIVESHAFT
ASSEMBLY DISASSEMBLY AND REASSEMBLY
DRIVESHAFT
ASSEMBLY INSPECTION (DISASSEMBLY AND
REASSEMBLY)REAR DIFFERENTIAL
LOCK
REAR
DIFFERENTIAL LOCK REMOVAL AND
INSTALLATION
REAR
DIFFERENTIAL LOCK SWITCH CHECK
REAR
DIFFERENTIAL LOCK CONTROL UNIT CHECK
REAR
DIFFERENTIAL LOCK AIR PUMP CHECK
REAR
DIFFERENTIAL LOCK SWITCH CHECKDIFFERENTIAL CARRIER
ASSEMBLY32 -POWER PLANT MOUNT
33 -FRONT SUSPENSION
GENERAL
INFORMATION SERVICE
SPECIFICATIONS SPECIAL
TOOL(S)ON-VEHICLE SERVICE
FRONT
WHEEL ALIGNMENT CHECK AND ADJUSTMENT
LOWER
ARM BALL JOINT AXIAL PLAY CHECK
LOWER
ARM BALL JOINT DUST COVER CHECKUPPER ARM ASSEMBLY
UPPER
ARM ASSEMBLY REMOVAL AND INSTALLATION
UPPER ARM
ASSEMBLY INSPECTION
UPPER
ARM BALL JOINT TURNING TORQUE
INSPECTION
UPPER
ARM BALL JOINT DUST COVER INSPECTIONSHOCK ABSORBER
ASSEMBLYLOWER ARM ASSEMBLY
LOWER
ARM ASSEMBLY REMOVAL AND INSTALLATION
LOWER ARM
INSPECTION
LOWER
ARM BALL JOINT ROTATION STARTING TORQUE AND BALL
JOINT AXIAL PLAY CHECK
LOWER
ARM BALL JOINT DUST COVER INSPECTION
LOWER
ARM BALL JOINT DUST COVER REPLACEMENTSTABILIZER BAR GENERAL
INFORMATION SERVICE
SPECIFICATION(S) SPECIAL
TOOL(S)ON-VEHICLE SERVICE
REAR
WHEEL ALIGNMENT CHECK AND ADJUSTMENT
UPPER
ARM BALL JOINT END PLAY CHECK
TOE
CONTROL ARM BALL JOINT END PLAY CHECK
BALL JOINT
DUST COVER CHECKUPPER ARM ASSEMBLY
UPPER
ARM ASSEMBLY REMOVAL AND INSTALLATION
UPPER ARM
ASSEMBLY INSPECTION
UPPER
ARM BALL JOINT TURNING TORQUE CHECK
UPPER
ARM BALL JOINT DUST COVER CHECKSHOCK
ABSORBER, COIL SPRING AND LOWER ARM ASSEMBLY
SHOCK
ABSORBER, COIL SPRING AND LOWER ARM ASSEMBLY REMOVAL
AND INSTALLATION
LOWER ARM
BUSHING REPLACEMENTSTABILIZER BAR
STABILIZER
BAR REMOVAL AND INSTALLATION
STABILIZER BAR
INSPECTION
STABILIZER
LINK BALL JOINT TURNING TORQUE CHECK
STABILIZER
LINK BALL JOINT DUST COVER CHECK
STABILIZER
LINK BALL JOINT DUST COVER
REPLACEMENTTOE
CONTROL ARM ASSEMBLY AND TOE CONTROL TOWER
BAR
TOE
CONTROL ARM ASSEMBLY AND TOE CONTROL TOWER BAR
REMOVAL AND INSTALLATION
TOE CONTROL ARM
INSPECTION
TOE
CONTROL ARM BALL JOINT INSPECTION
TOE
CONTROL ARM BALL JOINT DUST COVER
INSPECTION
TOE
CONTROL ARM BALL JOINT DUST COVER
REPLACEMENTTRAILING ARM
ASSEMBLY GENERAL
INFORMATION SERVICE
SPECIFICATIONS LUBRICANTS SEALANT(S) OR
ADHESIVE(S) SPECIAL
TOOL(S)TROUBLESHOOTING<Except
vehicles without ABS>
DIAGNOSIS
TROUBLESHOOTING FLOW
NOTES WITH
REGARD TO DIAGNOSIS
BRAKE WARNING
LANP CHECK
DIAGNOSIS
FUNCTION
CHECK
CHART FOR DIAGNOSIS CODES<Vehicles without
ASTC>DIAGNOSIS
TROUBLE CODE PROCEDURES<Vehicles without
ASTC> DTC
17 IGNITION SWITCH CIRCUIT A OPEN (OPEN CIRCUIT
OR SHORT CIRCUIT) DTC
18 IGNITION SWITCH CIRCUIT B OPEN (OPEN CIRCUIT
OR SHORT CIRCUIT) DTC
53 MOTOR RELAY (OPEN CIRCUIT, SHORT CIRCUIT OR
MOTOR RELAY COIL FAILURE) DTC
55 PUMP MOTOR LOCKED (SEIZED PUMP MOTOR OR
DEFECTIVE ABS-ECU CURRENT DETECTING
CIRCUIT) DTC
78 ACCUMULATOR (FAULT OCCURRED DUE TO EXTENDED
MOTOR OPERATION, OR ACCUMULATOR LOW-PRESSURE
FAULT) DTC
79 PRESSURE SWITCH CIRCUIT MALFUNCTION (OPEN
CIRCUIT OR SHORT CIRCUIT)
INSPECTION
CHART FOR TROUBLE SYMPTOMS<Vehicles without
ASTC>INSPECTION
PROCEDURE FOR TROUBLE SYMPTOMS<Vehicles without
ASTC>
CHECK
CHART FOR DIAGNOSIS CODES<Vehicles with
ASTC>DIAGNOSIS
TROUBLE CODE PROCEDURES<Vehicles with
ASTC> CODE
NO.16 ASTC-ECU POWER SUPPLY SYSTEM (EXTREME
VOLTAGE DROP OR RISE) CODE
NO.31 ASTC-ECU POWER SUPPLY SYSTEM (OPEN CIRCUIT
OR SHORT CIRCUIT) DTC
53 PUMP MOTOR SYSTEM (PUMP MOTOR SEIZED, OR
ELECTRIC CURRENT DETECTING CIRCUIT FAILURE OF
ASTC-ECU) CODE
NO.54 MOTOR RELAY SYSTEM (OPEN CIRCUIT, SHORT
CIRCUIT OR MOTOR RELAY COIL
DEFECT) DTC
55 PUMP MOTOR SYSTEM (MOTOR ENERGISED TOO
LONG) CODE
NO.56 PRESSURE SWITCH SYSTEM <OPEN CIRCUIT OR
SHORT CIRCUIT (LOW PRESSURE
WARNING)> CODE
NO.57 ACCUMULATOR SYSTEM (MOTOR ENERGISED TOO
LONG OR ACCUMULATOR PRESSURE TOO
LOW)
INSPECTION
CHART FOR TROUBLE SYMPTOMS<Vehicles with
ASTC>INSPECTION
PROCEDURE FOR TROUBLE SYMPTOMS<Vehicles with
ASTC> WHEN
THE IGNITION KEY IS TURNED TO "ON"
(ENGINE STOPPED), THE BRAKE WARNING LAMP DOES
NOT ILLUMINATE. THE
BRAKE WARNING LAMP REMAINS ILLUMINATED AFTER THE
ENGINE IS STARTED. DIAGNOSIS
CODE NO.53 (PUMP MOTOR CLOGGING), OR NO.55 OR
NO.57 IS SET, BUT NO SOUND COMES FROM HBB
BUZZER. THE
BUZZER DOES NOT STOP SOUNDING.
ACTUATOR
TEST REFERENCE TABLE
CHECK
AT ABS-ECU<Vehicles without
ASTC>
CHECK
AT ASTC-ECU TERMINAL<Vehicles with
ASTC>ON-VEHICLE SERVICE
BRAKE
PEDAL CHECK AND ADJUSTMENT
HBB
OPERATING CHECK<Except vehicles without
ABS>
HBB
CHECK<Except vehicles without
ABS>
HBB
MOTOR RELAY CHECK<Except vehicles without
ABS>
ACCUMULATOR
REPLACEMENT<Except vehicles without
ABS>
ACCUMULATOR
DISPOSAL<Except vehicles without
ABS>
BRAKE
BOOSTER OPERATING CHECK<Vehicles without
ABS>
CHECK
VALVE OPERATION CHECK<Vehicles without
ABS>
LOAD-SENSING
SPRING LENGTH CHECK<Vehicles without
ABS>
LOAD-SENSING
PROPORTIONING VALVE FUNCTION TEST<Vehicles
without ABS>
BLEEDING<Except
vehicles without ABS>
BLEEDING<Vehicles
without ABS>
BRAKE FLUID
LEVEL SENSOR CHECK
DISC
BRAKE PAD CHECK AND REPLACEMENT
DISC BRAKE ROTOR
CHECK
BRAKE DISC
THICKNESS CHECK
BRAKE
DISC RUNOUT CHECK AND CORRECTIONBRAKE PEDALHYDRAULIC
BRAKE BOOSTER (HBB)<Except vehicles without
ABS>HBB
BUZZER<Except vehicles without ABS>MASTER
CYLINDER ASSEMBLY AND BRAKE BOOSTER<Vehicles without
ABS>
MASTER
CYLINDER ASSEMBLY AND BRAKE BOOSTER REMOVAL AND
INSTALLATION
MASTER
CYLINDER ASSEMBLY DISASSEMBLY AND
REASSEMBLYFRONT DISC BRAKE
ASSEMBLY
FRONT
DISC BRAKE ASSEMBLY REMOVAL AND
INSTALLATION
FRONT
DISC BRAKE ASSEMBLY DISASSEMBLY AND
REASSEMBLY<Short wheelbase, Long wheelbase-2 800,
3 000>
FRONT
DISC BRAKE ASSEMBLY DISASSEMBLY AND
REASSEMBLY<Long wheelbase-3 200, 3
800>
FRONT
DISC BRAKE ASSEMBLY INSPECTION (DISASSEMBLY AND
REASSEMBLY)REAR DISC BRAKE
ASSEMBLY
REAR
DISC BRAKE ASSEMBLY REMOVAL AND
INSTALLATION
REAR
DISC BRAKE ASSEMBLY DISASSEMBLY AND
REASSEMBLY<Short wheelbase, Long wheelbase-2 800,
3 000>
REAR
DISC BRAKE ASSEMBLY DISASSEMBLY AND
REASSEMBLY<Long wheelbase-3 200, 3
800>
REAR
DISC BRAKE ASSEMBLY INSPECTION (DISASSEMBLY AND
REASSEMBLY)LOAD-SENSING
PROPORTIONING VALVE<Vehicles without
ABS> GENERAL
INFORMATION SERVICE
SPECIFICATIONS SPECIAL
TOOLSTROUBLESHOOTING
DIAGNOSIS
TROUBLESHOOTING FLOW
NOTES WITH
REGARD TO DIAGNOSIS
ABS WARNING
LAMP INSPECTION
DIAGNOSIS
FUNCTION
CHECK
CHART FOR DIAGNOSIS CODESDIAGNOSIS
TROUBLE CODE PROCEDURES Code
No. 11 Wheel Speed Sensor (Open Circuit or Short
Circuit) Code
No.15 Wheel Speed Sensor (Output
Signal) Code
No.16 Power Supply System Code
No.26 Center Differential Lock
Switch Code No.32
G-sensor System Code
No.33 Stoplamp Switch (Open Circuit or Stuck
On) Code
No.41 Control Solenoid Valve (FR)
System Code
No.51 Valve Relay ON Defective Code
No.52 Valve Relay OFF Defective
INSPECTION
CHART FOR TROUBLE SYMPTOMSINSPECTION
PROCEDURE FOR TROUBLE SYMPTOMS M.U.T.-III
cannot communicate with ABS-ECU When
the ignition switch is turned to the
"ON" position (engine not running),
Brake warning lamp does not
illuminate. When
the ignition switch is turned to the
"ON" position (engine not running),
ABS warning lamp does not
illuminate. When
the ignition switch is turned to the
"ON" position (engine after start-up),
Brake warning lamp remains
illuminate. When
the ignition switch is turned to the
"ON" position (engine after start-up),
ABS warning lamp remains
illuminate. BRAKE
OPERATION IS ABNORMAL
DATA LIST
REFERENCE TABLE
ACTUATOR
TEST REFERENCE TABLE
CHECK AT ECU
TERMINALON-VEHICLE SERVICE
ABS SENSOR
OUTPUT VOLTAGE CHECK
CONTINUITY
CHECK OF ABS VALVE RELAY
HYDRAULIC
BRAKE BOOSTER (HBB) HYDRAULIC UNIT
CHECK
SOLENOID VALVE
CHECK
REMEDY FOR
A DISCHARGED BATTERYWHEEL SPEED SENSORABS CONTROL UNITG-SENSOR GENERAL
INFORMATION SERVICE
SPECIFICATIONS(S) SPECIAL
TOOL(S)TROUBLESHOOTING
DIAGNOSIS
TROUBLESHOOTING FLOW
PRECAUTIONS
WHEN CARRYING OUT DIAGNOSIS
BRAKE
WARNING LIGHT AND ABS WARNING LIGHT
INSPECTION
ACTIVE
SKID CONTROL SYSTEM ON INDICATOR/ACTIVE TRACTION
CONTROL SYSTEM ON INDICATOR
TROUBLE CODE
DIAGNOSIS
DIAGNOSIS CODE
CHARTDIAGNOSIS CODE
PROCEDURES Code
No.11, 12, 13, 14 Wheel Speed Sensor Open
Circuit or Short Circuit Code
No.21, 22, 23, 24 Wheel Speed Sensor
System Code
No.25 Defective Tyre with Different
Diameter Code
No.33 Stop Lamp Switch System Code
No.34 CAN Communication Error Code
No.35: Engine System Fault, Code No.36:
Engine-ECU Communication Error, Code No.37: A/T
System Fault, Code No.38: A/T-ECU Communication
Error, Code No.78: Engine ECU inappropriately
installed Code
No.41, 42, 43, 44, 45, 46, 47, 48: Control
Solenoid Valve (FR, FL, RR, RL) System, Switch
Solenoid Valve (SA1, SA2, SA3, STR)
System Code
No.51 Valve Relay ON Defective Code
No.52 Valve Relay OFF Defective Code
No.61 Master Cylinder Pressure Sensor
System Code
No.63, 64, 65, 76: G-sensor (Output Error,
Seizure, Self-diagnosis Error, Error)Code No.71,
72, 73, 77: Yaw Rate Sensor (Self-diagnosis
Error, 0-point Error, Output Error,
Error) Code
No.66: Steering Wheel Sensor Self-diagnosis
Error, Code No.68: Steering Wheel Sensor Output
Error Code
No.67 Steering Wheel Sensor Communication Line
Error Code
No.74 G and Yaw Rate Sensor Communication Line
Fault Code
No.75 Transfer Switch Defect Code
No.81: G-sensor Calibration Incomplete, Code
No.82: Yaw Rate Sensor Calibration
Incomplete Code
No.83 Steering Wheel Sensor Calibration
Incomplete Code
No.84 Transfer Switch Initialisation
Incomplete Code
No.85 Master Cylinder Pressure Sensor
Initialisation Incomplete
SYMPTOM CHARTSYMPTOM
PROCEDURES When
the ignition switch is turned to the
"ON" position (engine stopped), the
brake warning lamp does not
illuminate. When
the ignition switch is turned to the
"ON" position (engine stopped), the
ABS warning lamp does not
illuminate. When
the ignition switch is turned to the
"ON" position (engine stopped), the
ASTC indicator lamp does not
illuminate. When
the ignition switch is turned to the
"ON" position (engine stopped), the
ASTC OFF indicator lamp does not
illuminate. The
brake warning lamp remains illuminated after the
engine is started. The
ABS warning lamp remains illuminated after the
engine is started. The
ASTC indicator lamp remains illuminated after
the engine is started. The
ASTC OFF indicator lamp remains illuminated
after the engine is started. After
start-up of the engine, the ASC OFF switch
cannot be operated. (ASC is held in the OFF
position or cannot be turned
OFF.) ABS operates
abnormally
DATA LIST
REFERENCE TABLE
ACTUATOR
TEST REFERENCE TABLE
CHECK AT
ASTC-ECU TERMINALON-VEHICLE SERVICE
WHEEL
SPEED SENSOR OUTPUT VOLTAGE
MEASUREMENT
ABS VALVE
RELAY CONTINUITY CHECK
SOLENOID VALVE
CHECK
ASTC-ECU
INITIALIZATION
STEERING
WHEEL SENSOR INITIALIZATION
G AND
YAW RATE SENSOR INITIALISATION
HYDRAULIC
BRAKE BOOSTER(HBB)-HYDRAULIC UNIT
CHECK
IN
THE EVENT OF A DISCHARGED BATTERYASTC-ECUWHEEL SPEED SENSORG & YAW RATE
SENSORSTEERING WHEEL
SENSORASC OFF SWITCH GENERAL
INFORMATION SERVICE
SPECIFICATION(S) LUBRICANT(S)ON-VEHICLE SERVICE
PARKING
BRAKE LEVER STROKE CHECK AND
ADJUSTMENT
PARKING BRAKE
SWITCH CHECK
PARKING
BRAKE LINING SEATING PROCEDUREPARKING BRAKE
LEVERPARKING BRAKE
CABLEPARKING BRAKE LINING
AND DRUM GENERAL
INFORMATION SERVICE
SPECIFICATION(S) LUBRICANT(S) SEALANT(S) AND
ADHESIVE(S) SPECIAL
TOOL(S)ON-VEHICLE SERVICE
STEERING
WHEEL FREE PLAY CHECK
STEERING ANGLE
CHECK
BALL
JOINT DUST COVER INSPECTION
BALL JOINT
TURNING TORQUE CHECK
STATIONARY
STEERING EFFORT CHECK
STEERING
WHEEL RETURN TO CENTRE CHECK
DRIVE-BELT
TENSION CHECK
FLUID LEVEL
CHECK
FLUID
REPLACEMENT
POWER
STEERING SYSTEM AIR BLEEDING
OIL PUMP PRESSURE
TEST
POWER
STEERING FLUID PRESSURE SWITCH CHECK
STEERING
COLUMN SHAFT ASSEMBLY SHOCK ABSORBING MECHANISM
CHECKSTEERING WHEELSTEERING SHAFTPOWER STEERING
GEAR BOX AND LINKAGE
POWER
STEERING GEAR BOX AND LINKAGE REMOVAL AND
INSTALLATION
INSPECTION
TIE
ROD END BALL JOINT DUST COVER
REPLACEMENTPOWER STEERING OIL
PUMP ASSEMBLYPOWER STEERING
HOSESHOODON-VEHICLE
SERVICE ADJUSTMENT
OF CLEARANCE AROUND HOOD ADJUSTMENT
OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD
STRIKER ADJUSTMENT OF
HOOD HEIGHTHOODFENDERSPLASH SHIELDFUEL FILLER LIDWINDOW GLASS
SEALANT(S) OR
ADHESIVE(S)
SPECIAL
TOOL(S)
GENERAL
INFORMATIONWINDSHIELDQUARTER WINDOW
GLASSBACK DOOR WINDOW
GLASSDOOR
SERVICE
SPECIFICATION(S)
SEALANT(S) OR
ADHESIVE(S)
SPECIAL
TOOL(S)TROUBLESHOOTING DIAGNOSIS
TROUBLESHOOTING FLOW CHECK
CHART FOR TROUBLE SYMPTOMS<CENTRAL DOOR
LOCKING SYSTEM> CHECK
CHART FOR TROUBLE SYMPTOMS<POWER
WINDOW>SYMPTOM
PROCEDURES<CENTRAL DOOR LOCKING
SYSTEM> CENTRAL
DOOR LOCKING SYSTEM DOES NOT OPERATE<NOT
USING SWS MONITOR> CENTRAL
DOOR LOCKING SYSTEM DOES NOT OPERATE<USING
SWS MONITOR> SOME
DOORS DO NOT LOCK OR
UNLOCK<LHD> SOME
DOORS DO NOT LOCK OR
UNLOCK<RHD> CENTRAL
DOOR LOCKING SYSTEM DOES NOT OPERATE BY USING
THE DOOR LOCK SWITCH<NOT USING SWS
MONITOR> CENTRAL
DOOR LOCKING SYSTEM DOES NOT OPERATE BY USING
THE DOOR LOCK SWITCH<USING SWS
MONITOR> CENTRAL
DOOR LOCKING SYSTEM DOES NOT OPERATE BY LOCKING
THE DOOR LOCK KEY CYLINDER<NOT USING SWS
MONITOR> CENTRAL
DOOR LOCKING SYSTEM DOES NOT OPERATE BY LOCKING
THE DOOR LOCK KEY CYLINDER<USING SWS
MONITOR> KEY-IN
WARNING FUNCTION DOES NOT WORK.<NOT USING SWS
MONITOR> KEY-IN
WARNING FUNCTION DOES NOT WORK.<USING SWS
MONITOR>SYMPTOM
PROCEDURES<POWER WINDOW (Except vehicles for South
Africa)> POWER
WINDOWS DO NOT WORK AT ALL<NOT USING SWS
MONITOR (Except vehicles for South
A> POWER
WINDOWS DO NOT WORK AT ALL<USING SWS MONITOR
(Except vehicles for South
Afric> POWER
WINDOW MAIN SWITCH CANNOT OPERATE DRIVER''S
WINDOW<LHD> POWER
WINDOW MAIN SWITCH CANNOT OPERATE DRIVER''S
WINDOW<RHD (Except vehicles for South
Africa)> POWER
WINDOW SUB SWITCH CANNOT OPERATE PASSENGER''S OR
REAR WINDOWS.<LHD> POWER
WINDOW SUB SWITCH CANNOT OPERATE PASSENGER''S OR
REAR WINDOWS.<RHD (Except vehicles for South
Africa)> POWER
WINDOW MAIN SWITCH CANNOT OPERATE EITHER OF
PASSENGER''S OR REAR POWER
WINDOWS<LHD> POWER
WINDOW MAIN SWITCH CANNOT OPERATE EITHER OF
PASSENGER''S OR REAR POWER WINDOWS<RHD
(Except vehicles for South
Africa)> POWER
WINDOW TIMER FUNCTION DOES NOT WORK
NORMALLY<NOT USING SWS MONITOR (Except
vehicles for South A> POWER
WINDOW TIMER FUNCTION DOES NOT WORK
NORMALLY<USING SWS MONITOR (Except vehicles
for South Afric> WHEN
THE GLASS IS RAISED, THEN IT LOWERS
AUTOMATICALLY<Except vehicles for South
Africa>SYMPTOM
PROCEDURES<POWER WINDOW (Vehicles for South
Africa)> POWER
WINDOWS DO NOT WORK AT ALL<NOT USING SWS
MONITOR (Vehicles for South
Africa)> POWER
WINDOWS DO NOT WORK AT ALL<USING SWS MONITOR
(Vehicles for South Africa)> POWER
WINDOW MAIN SWITCH CANNOT OPERATE DRIVER''S
WINDOW<Vehicles for South
Africa> POWER
WINDOW SUB SWITCH CANNOT OPERATE PASSENGER''S OR
REAR WINDOWS.<Vehicles for South
Africa> POWER
WINDOW MAIN SWITCH CANNOT OPERATE EITHER OF
PASSENGER''S OR REAR POWER WINDOWS<Vehicles
for South Africa> POWER
WINDOW TIMER FUNCTION DOES NOT WORK
NORMALLY<NOT USING SWS MONITOR (Vehicles for
South Africa)> POWER
WINDOW TIMER FUNCTION DOES NOT WORK
NORMALLY<USING SWS MONITOR (Vehicles for
South Africa)> POWER
WINDOW ANTI-TRAP FUNCTION DOES NOT
WORK<Vehicles for South
Africa> WHEN
THE GLASS IS RAISED, THEN IT LOWERS
AUTOMATICALLY<Vehicles for South
Africa>
CHECK
AT ECU TERMINAL<Vehicles for South
Africa>ON-VEHICLE
SERVICE DOOR FIT
ADJUSTMENT DOOR WINDOW
GLASS ADJUSTMENT POWER WINDOW
CHECK GLASS
SLIDING MECHANISM CHECK AND
ADJUSTMENT POWER
WINDOW SAFETY MECHANISM CHECK<Vehicles for
South Africa> POWER
WINDOW TIMER FUNCTION CHECK POWER
WINDOW OPERATING CURRENT CHECK POWER WINDOW
RELAY CHECK POWER
WINDOW INITIALIZED ADJUSTMENT<Vehicles for
South Africa> CENTRAL
DOOR LOCKING SYSTEM INSPECTION CHECK
OF KEY LOCK PREVENTION FUNCTION DOOR
OUTSIDE HANDLE PLAY CHECK DOOR
INSIDE HANDLE PLAY ADJUSTMENTDOOR ASSEMBLYDOOR GLASS AND
REGULATOR DOOR
GLASS AND REGULATOR REMOVAL AND
INSTALLATION DOOR
GLASS AND REGULATOR INSPECTION<Except
vehicles for South Africa>DOOR HANDLE AND
LATCHWINDOW
GLASS RUNCHANNEL AND DOOR OPENING
WEATHERSTRIPBACK DOOR
SERVICE
SPECIFICATION(S)
SEALANT(S) OR
ADHESIVE(S)
BACK DOOR
TROUBLESHOOTINGON-VEHICLE
SERVICEBACK DOOR
ASSEMBLYBACK DOOR HANDLE AND
LATCHBACK DOOR
LICENSE PLATE CARRIERKEYLESS ENTRY
SYSTEM
SERVICE
SPECIFICATION(S)
SPECIAL
TOOL(S)TROUBLESHOOTINGSYMPTOM
PROCEDURES<NOT USING SWS MONITOR> KEYLESS
ENTRY SYSTEM DOES NOT OPERATE<NOT USING SWS
MONITOR> THE
DOME LAMP, THE HAZARD WARNING LAMPS AND THE HORN
DO NOT OPERATE THROUGH THE ANSWERBACK
FUNCTION.<NOT USING SWS
MONITOR> AFTER
THE DOORS ARE UNLOCKED BY USING THE KEYLESS
ENTRY SYSTEM, THE TIMER LOCK FUNCTION DOES NOT
WORK.<NOT USING SWS
MONITOR> THE
ENCRYPTED CODE CAN NOT BE REGISTERED<NOT
USING SWS MONITOR>SYMPTOM
PROCEDURES<USING SWS MONITOR> KEYLESS
ENTRY SYSTEM DOES NOT OPERATE<USING SWS
MONITOR> THE
DOME LAMP, THE HAZARD WARNING LAMPS AND THE HORN
DO NOT OPERATE THROUGH THE ANSWERBACK
FUNCTION.<USING SWS
MONITOR> AFTER
THE DOORS ARE UNLOCKED BY USING THE KEYLESS
ENTRY SYSTEM, THE TIMER LOCK FUNCTION DOES NOT
WORK.<USING SWS MONITOR> THE
ENCRYPTED CODE CAN NOT BE REGISTERED<USING
SWS MONITOR>ON-VEHICLE
SERVICE KEYLESS
ENTRY SYSTEM INSPECTION KEYLESS
ENTRY SYSTEM TIMER LOCK FUNCTION
INSPECTION METHOD
OF REGISTERING A SECRET CODE CUSTOMISATION
FUNCTIONTRANSMITTERSUNROOF ASSEMBLY
SEALANT(S) OR
ADHESIVE(S)
SERVICE
SPECIFICATION(S)
SPECIAL
TOOL(S)TROUBLESHOOTINGSYMPTOM
PROCEDURES<NOT USING SWS MONITOR> SUNROOF
DOES NOT OPERATE<NOT USING SWS
MONITOR> ANY
OF THE SUNROOF SWITCH POSITION IS
DEFECTIVE<NOT USING SWS
MONITOR> SUNROOF
ANTI-TRAP FUNCTION DOES NOT WORK<NOT USING
SWS MONITOR> SUNROOF
TIMER FUNCTION DOES NOT WORK NORMALLY<NOT
USING SWS MONITOR> THE
SUNROOF INHIBITION FUNCTION DOES NOT WORK
NORMALLY.<NOT USING SWS MONITOR (Vehicles for
South Africa)>SYMPTOM
PROCEDURES<USING SWS MONITOR> SUNROOF
DOES NOT OPERATE<USING SWS
MONITOR> ANY
OF THE SUNROOF SWITCH POSITION IS
DEFECTIVE<USING SWS
MONITOR> SUNROOF
ANTI-TRAP FUNCTION DOES NOT WORK<USING SWS
MONITOR> SUNROOF
TIMER FUNCTION DOES NOT WORK NORMALLY<USING
SWS MONITOR> THE
SUNROOF INHIBITION FUNCTION DOES NOT WORK
NORMALLY.<USING SWS MONITOR (Vehicles for
South Africa)>
CHECK AT ECU
TERMINALON-VEHICLE
SERVICE WATER
TEST SUNROOF FIT
ADJUSTMENT SUNROOF
SAFETY FUNCTION CHECK SUNROOF
OPERATION CHECK SUNROOF
LOCK SWITCH FUNCTION INSPECTION<Vehicles for
South Africa> SUNROOF
TIMER FUNCTION CHECK ROOF
LID GLASS OPERATION CURRENT CHECK SUNROOF
INITIALIZED ADJUSTMENTSUNROOF ASSEMBLYLOOSE PANELFRONT BUMPER
ASSEMBLYREAR BUMPER
ASSEMBLYRADIATOR GRILLEOVERFENDERMOULDINGSGARNISHESDOOR SASH
TAPE<LONG WHEELBASE>SIDE AIR DAMSIDE STEPUNDER COVERMUD GUARDROOF RAILREAR DEFLECTORWINDSHIELD WIPER AND
WASHER
SERVICE
SPECIFICATION(S)
SPECIAL
TOOL(S)TROUBLESHOOTINGSYMPTOM
PROCEDURES<NOT USING SWS MONITOR> THE
WINDSHIELD WIPERS DO NOT WORK AT ALL<NOT
USING SWS MONITOR> THE
WINDSHIELD WIPERS DO NOT WORK WHEN THE WIPER
SWITCH IS AT INT, WASHER OR MIST
POSITION.<NOT USING SWS
MONITOR> THE
WINDSHIELD WIPERS DO NOT STOP AT THE SPECIFIED
PARK POSITION<NOT USING SWS
MONITOR> THE
WINDSHIELD WIPERS DO NOT WORK NORMALLY<NOT
USING SWS MONITOR> THE
INTERMITTENT WIPER INTERVAL CANNOT BE ADJUSTED
BY OPERATING THE WINDSHIED INTERMITTENT WIPER
VOLUME CONTROL<NOT USING SWS
MONITOR> THE
INTERMITTENT WIPER INTERVAL IS NOT CHANGED
ACCORDING TO THE VEHICLES SPEED<NOT USING SWS
MONITOR> THE
WINDSHIELD WASHER DOES NOT WORK<NOT USING SWS
MONITOR>SYMPTOM
PROCEDURES<USING SWS MONITOR> THE
WINDSHIELD WIPERS DO NOT WORK AT ALL<USING
SWS MONITOR> THE
WINDSHIELD WIPERS DO NOT WORK WHEN THE WIPER
SWITCH IS AT INT, WASHER OR MIST
POSITION.<USING SWS
MONITOR> THE
WINDSHIELD WIPERS DO NOT STOP AT THE SPECIFIED
PARK POSITION<USING SWS
MONITOR> THE
WINDSHIELD WIPERS DO NOT WORK NORMALLY<USING
SWS MONITOR> THE
INTERMITTENT WIPER INTERVAL CANNOT BE ADJUSTED
BY OPERATING THE WINDSHIED INTERMITTENT WIPER
VOLUME CONTROL<USING SWS
MONITOR> THE
INTERMITTENT WIPER INTERVAL IS NOT CHANGED
ACCORDING TO THE VEHICLES SPEED<USING SWS
MONITOR> THE
WINDSHIELD WASHER DOES NOT WORK<USING SWS
MONITOR>ON-VEHICLE
SERVICEWINDSHIELD WIPERWINDSHIELD
WASHERREAR WIPER AND
WASHER
SERVICE
SPECIFICATION(S)TROUBLESHOOTINGSYMPTOM
PROCEDURES<NOT USING SWS MONITOR> THE
REAR WIPER DO NOT WORK AT ALL<NOT USING SWS
MONITOR> THE
REAR WIPER DOES NOT STOP AT THE SPECIFIED PARK
POSITION<NOT USING SWS
MONITOR> WHEN
THE SELECTOR LEVER IS MOVED TO R POSITION DURING
THE REAR WIPER OPERATION, THE REAR WIPER DOES
NOT OPERATE AT THE CONTINUOUS MODE<NOT USING
SWS MONITOR> THE
REAR WASHER DOES NOT WORK<NOT USING SWS
MONITOR>SYMPTOM
PROCEDURES<USING SWS MONITOR> THE
REAR WIPER DO NOT WORK AT ALL<USING SWS
MONITOR> THE
REAR WIPER DOES NOT STOP AT THE SPECIFIED PARK
POSITION<USING SWS MONITOR> WHEN
THE SELECTOR LEVER IS MOVED TO R POSITION DURING
THE REAR WIPER OPERATION, THE REAR WIPER DOES
NOT OPERATE AT THE CONTINUOUS MODE<USING SWS
MONITOR> THE
REAR WASHER DOES NOT WORK<USING SWS
MONITOR>ON-VEHICLE
SERVICE CHECK
OF REAR WIPER OPERATION WHEN SELECTOR LEVER IS
AT THE "R" POSITION REAR WASHER
MOTOR CHECK CUSTOMIZATION
FUNCTIONREAR WIPER AND
WASHERHEADLAMP WASHERTROUBLESHOOTING DIAGNOSIS
TROUBLESHOOTING FLOW HEADLAMP
WASHER DOES NOT WORK NORMALLY<NOT USING SWS
MONITOR> HEADLAMP
WASHER DOES NOT WORK NORMALLY<USING SWS
MONITOR>HEADLAMP WASHERMARKOUTSIDE MIRROR
SERVICE
SPECIFICATION(S)
SPECIAL
TOOL(S)TROUBLESHOOTINGSYMPTOM
PROCEDURES<NOT USING SWS MONITOR> ELECTRIC
RETRACTABLE REMOTE CONTROLLED DOOR MIRROR DOES
NOT AT WORK<NOT USING SWS
MONITOR> LEFT
OR RIGHT SIDE ELECTRIC RETRACTABLE REMOTE
CONTROLLED DOOR MIRROR DOES NOT AT WORK<NOT
USING SWS MONITOR> ELECTRIC
RETRACTABLE REMOTE CONTROLLED DOOR MIRROR TIMER
FUNCTION DOES NOT AT ALL<NOT USING SWS
MONITOR> VEHICLES
SPEED-DEPENDENT UNFOLDING FUNCTION DOES NOT WORK
NORMALLY<NOT USING SWS
MONITOR> ALL
HEATED DOOR MIRRORS DO NOT OPERATE<NOT USING
SWS MONITOR> RIGHT
OR LEFT HEATED DOOR MIRROR DOES NOT
OPERATE<NOT USING SWS
MONITOR>SYMPTOM
PROCEDURES<USING SWS MONITOR> ELECTRIC
RETRACTABLE REMOTE CONTROLLED DOOR MIRROR DOES
NOT AT WORK<USING SWS
MONITOR> LEFT
OR RIGHT SIDE ELECTRIC RETRACTABLE REMOTE
CONTROLLED DOOR MIRROR DOES NOT AT WORK<USING
SWS MONITOR> ELECTRIC
RETRACTABLE REMOTE CONTROLLED DOOR MIRROR TIMER
FUNCTION DOES NOT AT ALL<USING SWS
MONITOR> VEHICLES
SPEED-DEPENDENT UNFOLDING FUNCTION DOES NOT WORK
NORMALLY<USING SWS MONITOR>ON-VEHICLE
SERVICEOUTSIDE MIRROR SEALANTS
OR ADHESIVES SPECIAL
TOOLSTROUBLESHOOTINGINSTRUMENT PANEL
ASSEMBLY
INSTRUMENT
PANEL ASSEMBLY REMOVAL AND
INSTALLATION
INSTRUMENT
PANEL ASSEMBLY DISASSEMBLY AND
ASSEMBLYFLOOR CONSOLE
ASSEMBLYTRIMSINTERIOR TRIMDOOR TRIMBACK DOOR TRIMHEADLININGINSIDE REARVIEW
MIRRORSEAT ASSEMBLYFRONT SEAT
ASSEMBLY FRONT
SEAT ASSEMBLY REMOVAL AND
INSTALLATION FRONT
SEAT ASSEMBLY DISASSEMBLY AND
REASSEMBLY FRONT
SEAT ASSEMBLY INSPECTION<HEATED SEAT
SWITCH> FRONT
SEAT ASSEMBLY INSPECTION<POWER SEAT
SWITCH>SECOND SEAT
ASSEMBLYTHIRD
SEAT ASSEMBLY<FACE-TO-FACE BENCH
SEAT>THIRD
SEAT ASSEMBLY<NORMAL BENCH SEAT>SEAT BELTFRONT SEAT BELTREAR SEAT BELTTETHER ANCHOR GENERAL
DESCRIPTION SERVICE
PRECAUTIONS SPECIAL
TOOL(S) TEST
EQUIPMENTSTROUBLESHOOTING
DIAGNOSIS
TROUBLESHOOTING FLOW
DIAGNOSIS
FUNCTION
SRS WARNING LAMP
CHECK
CHECK
CHART FOR DIAGNOSIS CODESDIAGNOSTIC
TROUBLE CODE PROCEDURES DTC
B1400 DRIVER''S AIR BAG SQUIB
SHORT-CIRCUITED DTC
B1401 DRIVER''S AIR BAG SQUIB
OPEN-CIRCUITED DTC
B1402 DRIVER''S AIR BAG SQUIB DRIVE CIRCUIT
(EARTH SIDE) SHORT-CIRCUITED DTC
B1403 DRIVER''S AIR BAG SQUIB DRIVE CIRCUIT
(POWER SUPPLY SIDE)
SHORT-CIRCUITED DTC
B1404 DRIVER''S AIR BAG MODULE (1ST SQUIB
IGNITION DRIVE CIRCUIT) SYSTEM DETECTED SHORT
CIRCUIT DTC
B1406 G-SENSOR OF FRONT IMPACT SENSOR (RH)
FAILURE DTC
B1407 FRONT IMPACT SENSOR (RH) VOTAGE
ERROR DTC
B1408 FRONT IMPACT SENSOR (RH) COMMUNICATION
ERROR DTC
B1410 FRONT PASSENGER''S AIR BAG SQUIB
SHORT-CIRCUITED DTC
B1411 FRONT PASSENGER''S AIR BAG SQUIB
OPEN-CIRCUITED DTC
B1412 FRONT PASSENGER''S SIDE AIR BAG SQUIB
DRIVE CIRCUIT (EARTH SIDE)
SHORT-CIRCUITED DTC
B1413 FRONT PASSENGER''S SIDE AIR BAG SQUIB
DRIVE CIRCUIT (POWER SUPPLY SIDE)
SHORT-CIRCUITED DTC
B1417 FRONT IMPACT SENSOR (LH) VOLTAGE
ERROR DTC
B1418 FRONT IMPACT SENSOR (LH) COMMUNICATION
ERROR DTC
B1420 SIDE-AIRBAG SQUIB (RH)
SHORT-CIRCUITED DTC
B1421 SIDE-AIRBAG SQUIB (RH)
OPEN-CIRCUITED DTC
B1422 SIDE-AIRBAG SQUIB (RH) DRIVE CIRCUIT
(EARTH SIDE) SHORTED DTC
B1423 SIDE-AIRBAG SQUIB (RH) DRIVE CIRCUIT
(POWER SUPPLY SIDE) SHORTED DTC
B1426 G-SENSOR OF SIDE IMPACT SENSOR
(RH)FAILURE DTC
B1427 SIDE IMPACT SENSOER (RH) VOLTAGE
ERROR DTC
B1428 SIDE IMPACT SENSOR (RH) COMMUNICATION
ERROR DTC
B1430 SIDE-AIRBAG SQUIB (LH)
SHORT-CIRCUITED DTC
B1431 SIDE-AIRBAG SQUIB (LH)
OPEN-CIRCUITED DTC
B1432 SIDE-AIRBAG SQUIB (LH) DRIVE CIRCUIT
(GROUND SIDE) SHORTED DTC
B1433 SIDE-AIRBAG SQUIB (LH) DRIVE CIRCUIT
(POWER SUPPLY SIDE) SHORTED DTC
B1437 SIDE IMPACT SENSOR (LH) VOLTAGE
ERROR DTC
B1438 SIDE IMPACT SENSOR (LH) COMMUNICATION
ERROR DTC
B1440 CURTAIN AIR BAG SQUIB (RH)
SHORT-CIRCUITED DTC
B1441 CURTAIN AIR BAG SQUIB (RH)
OPEN-CIRCUITED DTC
B1442 CURTAIN AIR BAG SQUIB (RH) DRIVE CIRCUIT
(EARTH SIDE) SHORTED DTC
B1443 CURTAIN AIR BAG SQUIB (RH) DRIVE CIRCUIT
(POWER SUPPLY SIDE) SHORTED DTC
B1446 G-SENSOR OF SIDE IMPACT SENSOR (REAR)
(RH)FAILURE DTC
B1447 SIDE IMPACT SENSOER (REAR) (RH) VOLTAGE
ERROR DTC
B1448 SIDE IMPACT SENSOR (REAR) (RH)
COMMUNICATION ERROR DTC
B1450 CURTAIN AIR BAG SQUIB (LH)
SHORT-CIRCUITED DTC
B1451 CURTAIN AIR BAG SQUIB (LH)
OPEN-CIRCUITED DTC
B1452 CURTAIN AIR BAG SQUIB (LH) DRIVE CIRCUIT
(EARTH SIDE) SHORTED DTC
B1453 CURTAIN AIR BAG SQUIB (LH) DRIVE CIRCUIT
(POWER SUPPLY SIDE) SHORTED DTC
B1457 SIDE IMPACT SENSOER (REAR) (LH) VOLTAGE
ERROR DTC
B1458 SIDE IMPACT SENSOR (REAR) (LH)
COMMUNICATION ERROR DTC
B1460 SEAT BELT PRE-TENSIONER (RH) SQUIB
SHORT-CIRCUITED DTC
B1461 SEAT BELT PRE-TENSIONER (RH) SQUIB
OPEN-CIRCUITED DTC
B1462 SEAT BELT PRE-TENSIONER (RH) SQUIB DRIVE
CIRCUIT (EARTH SIDE)
SHORT-CIRCUITED DTC
B1463 SEAT BELT PRE-TENSIONER (RH) SQUIB DRIVE
CIRCUIT (POWER SUPPLY SIDE)
SHORT-CIRCUITED DTC
B1470 SEAT BELT PRE-TENSIONER (LH) SQUIB
SHORT-CIRCUITED DTC
B1471 SEAT BELT PRE-TENSIONER (LH) SQUIB
OPEN-CIRCUITED DTC
B1472 SEAT BELT PRE-TENSIONER (LH) SQUIB (EARTH
SIDE) SHORT-CIRCUITED DTC
B1473 SEAT BELT PRE-TENSIONER (LH) SQUIB (POWER
SUPPLY SIDE) SHORT-CIRCUITED DTC
B1476 POWER SUPPLY VOLTAGE [IG1 (A) VOLTAGE]
DROPS ABNORMALLY DTC
B1499 IGNITION OF THE AIR BAG
COMPLETED DTC B1509
INCORRECT SRS-ECU DTC
B1519 SRS-ECU CONNECTOR LOCK OUT OF
ORDER DTC
U1073 BUS-OFF
CHECK
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES THE
M.U.T.-III CANNOT COMMUNICATE WITH THE
SRS-ECU. POWER SUPPLY
CIRCUIT SYSTEM WHEN
THE IGNITION SWITCH IS TURNED TO "ON",
THE SRS WARNING LAMP DOES NOT
ILLUMINATE.
DATA LIST
REFERENCE TABLE
ACTUATOR
TEST REFERENCE TABLE POST-COLLISION
DIAGNOSIS INDIVIDUAL
COMPONENT SERVICE WARNING/CAUTION
LABELSFRONT IMPACT
SENSORSSRS CONTROL UNIT
(SRS-ECU)DRIVER''S AND PASSENGER''S
(FRONT) AIR BAG MODULE(S) AND CLOCK SPRING
DRIVER''S, FRONT PASSENGER''S
AIR BAG MODULE(S) AND CLOCK SPRING REMOVAL AND
INSTALLATION
DRIVER''S, FRONT PASSENGER''S
AIR BAG MODULE(S) AND CLOCK SPRING
INSPECTIONSIDE AND CURTAIN
AIR BAG MODULE(S)
SIDE
AND CURTAIN AIR BAG MODULE(S) REMOVAL AND
INSTALLATION
SIDE
AND CURTAIN AIR BAG MODULE(S)
INSPECTIONSIDE IMPACT SENSORSEAT BELTS WITH
PRE-TENSIONER AIR
BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL
PROCEDURESBATTERYIGNITION SWITCH
SPECIAL
TOOL(S)TROUBLESHOOTINGSYMPTOM
PROCEDURES
IGNITION
SWITCH REMOVAL AND INSTALLATIONINSPECTIONIMMOBILIZER
SYSTEM<GENERAL EXPORT (SOUTH AFRICA) AND
GCC>
SPECIAL
TOOL(S)TROUBLESHOOTING
ENCRYPTED
CODE REGISTRATION CRITERIA TABLE<Diesel powered
vehicle>
ENCRYPTED
CODE REGISTRATION CRITERIA TABLE<Petrol powered
vehicle>
CHECK
CHART FOR DIAGNOSIS CODES<Diesel powered
vehicle>
CHECK
CHART FOR DIAGNOSIS CODES<Petrol powered
vehicle>DIAGNOSTIC
TROUBLE CODE PROCEDURES<Diesel powered
vehicle> B1702
RECEPTION ERROR OF TRANSPONDER
DATA B1703
TRANSPONDER DATA INCONSISTENT B1722
TRANSPONDER ANTENNA FAILURE B1731
IMMOBILIZER COMMUNICATION FAILURE B1761 VIN NOT
RECORDED B1766
TRANSPONDER REGISTERED FOR OTHER
VEHICLE U1073 BUS
OFFDIAGNOSTIC
TROUBLE CODE PROCEDURES<Petrol powered
vehicle> TRANSPONDER
COMMUNICATION SYSTEM OR RADIO INTERFERENCE OF
ENCRYPTED CODE ENCRYPTED
CODES ARE NOT THE SAME OR NOT
REGISTERED
CHECK
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES The
M.U.T.-III cannot communicate with WCM
(immobilizer-ECU).<Diesel powered
vehicle> The
M.U.T.-III cannot communicate with WCM
(immobilizer-ECU).<Petrol powered
vehicle> Ignition
Key cannot be Registered with
M.U.T.-III<Diesel powered
vehicle> Ignition
Key cannot be Registered with
M.U.T.-III<Petrol powered
vehicle> Engine
does not Start (Cranking but no Initial
Combustion)<Diesel powered
vehicle> Engine
does not Start (Cranking but no Initial
Combustion)<Petrol powered
vehicle> Check
the power supply and earth circuit to the
immobilizer-ECU.<Diesel powered
vehicle> Check
the power supply and earth circuit to the
immobilizer-ECU.<Petrol powered
vehicle>
DATA LIST
REFERENCE TABLE
CHECK AT ECU
TERMINALON-VEHICLE
SERVICE IMMOBILIZER
ID CODE REGISTRATION<Diesel powered
vehicle> IMMOBILIZER
ID CODE REGISTRATION<Petrol powered
vehicle>IMMOBILIZER-ECUCOMBINATION METER
SERVICE
SPECIFICATION(S)
SPECIAL
TOOL(S)TROUBLESHOOTING
CHECK
CHART FOR DIAGNOSIS CODESDIAGNOSTIC
TROUBLE CODE PROCEDURES CODE
NO.B1200 MALFUNCTION OF ODOMETER CODE
NO.B1201 FUEL INFORMATION ERROR CODE NO.U1073 BUS
OFF CODE
NO.U1100 COMMUNICATION TIME-OUT BETWEEN
ENGINE-ECU AND CAN CODE
NO.U1101 COMMUNICATION TIME-OUT BETWEEN CVT-ECU
AND CAN CODE
NO.U1109 COMMUNICATION TIME-OUT BETWEEN
ETACS-ECU AND CAN CODE
NO.U1112 COMMUNICATION TIME-OUT BETWEEN SRS-ECU
AND CAN CODE
NO.U1206 COMMUNICATION STANDBY COMMAND FLAG
MALFUNCTION
CHECK
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES POWER SUPPLY
CIRCUIT THE
SPEEDOMETER DOES NOT WORK (BUT THE OTHER METERS
WORK). TACHOMETER
DOES NOT WORK (BUT THE OTHER METERS
WORK).<3000, 3200 AND 3800> TACHOMETER
DOES NOT WORK (BUT THE OTHER METERS
WORK).<2800> FUEL
GAUGE DOES NOT WORK (BUT THE OTHER METERS
WORK). ENGINE
COOLANT TEMPERATURE GAUGE DOES NOT WORK (BUT THE
OTHER METERS WORK).<3000, 3200 AND
3800> ENGINE
COOLANT TEMPERATURE GAUGE DOES NOT WORK (BUT THE
OTHER METERS WORK).<2800>
DATA LIST
REFERENCE TABLE
ACTUATOR
TEST REFERENCE TABLE
CHECK AT ECU
TERMINALON-VEHICLE
SERVICECOMBINATION METER
ASSEMBLYHEADLAMP
SERVICE
SPECIFICATION(S)
SPECIAL
TOOL(S)
SERVICE
PRECAUTIONS <VEHICLES WITH DISCHARGE TYPE
HEADLAMP><DISCHARGE
HEADLAMP>TROUBLESHOOTING
CHECK
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES<NOT USING SWS MONITOR> HEADLAMPS
(LOW-BEAM) DO NOT ILLUMINATE HEADLAMPS
(HIGH-BEAM) DO NOT ILLUMINATE HEADLAMPS
DO NOT ILLUMINATE WHEN THE PASSING SWITCH IS
OPERATE. THE
RIGHT OR LEFT HEADLAMP DO NOT
ILLUMINATE. HIGH-BEAM
INDICATOR LAMP DOES NOT ILLUMINATE
NORMALLY. HEADLAMP
AUTOMATIC SHOUTDOWN FUNCTION DOES NOT WORK
NORMALLY. TURN-SIGNAL
LAMPS DO NOT FLASH. THE
RIGHT OR LEFT TURN-SIGNAL LAMP DOES NOT
ILLUMINATE. TURN-SIGNAL
LAMP INDICATOR DOES NOT
ILLUMINATE.SYMPTOM
PROCEDURES<USING SWS MONITOR> HEADLAMPS
(LOW-BEAM) DO NOT ILLUMINATE HEADLAMPS
(HIGH-BEAM) DO NOT ILLUMINATE HEADLAMPS
DO NOT ILLUMINATE WHEN THE PASSING SWITCH IS
OPERATE. HEADLAMP
AUTOMATIC SHOUTDOWN FUNCTION DOES NOT WORK
NORMALLY. TURN-SIGNAL
LAMPS DO NOT FLASH.ON-VEHICLE
SERVICE
HEADLAMP
REMOVAL AND INSTALLATION
HEADLAMP
LEVELLING SWITCH REMOVAL AND
INSTALLATIONINSPECTIONHEADLAMP
AUTOMATIC LEVELLING SYSTEM
SPECIAL
TOOL(S)TROUBLESHOOTING
DIAGNOSIS
TROUBLE CODE CHARTDIAGNOSTIC
TROUBLE CODE PROCEDURES CODE
NO.21 MALFUNCTION OF THE HEIGHT SENSOR
(REAR) CODE
NO.22 MALFUNCTION OF THE HEIGHT SENSOR
(FRONT) CODE
NO.23 HEIGHT SENSOR POWER SUPPLY SHORT TO
EARTH CODE
NO.24 PITCH ANGLE ABNORMALITY CODE
NO.31 DEFECTIVE LEVELLING UNIT
CHECK
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES THE
DIAGNOSIS CODE IS NOT SET. NEITHER
RIGHT NOR LEFT AUTOMATIC LEVELLING
OPERATES. EITHER
AUTOMATIC LEVELLING DOES NOT
OPERATE. THE
HEADLAMP AUTOMATIC LEVELLING WARNING LAMP DOES
NOT ILLUMINATE. THE
HEADLAMP AUTOMATIC LEVELLING WARNING LAMP DOES
NOT GO OUT.
HEADLAMP
AUTOMATIC LEVELLING-ECU TERMINAL
VOLTAGEON-VEHICLE
SERVICE
HEADLAMP
AUTOMATIC LEVELLING-ECU REMOVAL AND
INSTALLATION
HEIGHT
SENSOR REMOVAL AND INSTALLATIONINSPECTIONFOG LAMP
SERVICE
SPECIFICATION(S)
SPECIAL
TOOL(S)TROUBLESHOOTING
CHECK
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES<NOT USING SWS MONITOR> FRONT
FOG LAMPS DO NOT ILLUMINATE
NORMALLY. THE
RIGHT OR LEFT FOG LAMP DOES NOT
ILLUMINATE. REAR
FOG LAMPS DO NOT ILLUMINATE
NORMALLY. FOG
LAMP INDICATOR DOES NOT ILLUMINATE/GO OUT
NORMALLY.SYMPTOM
PROCEDURES<USING SWS MONITOR>ON-VEHICLE
SERVICE
FRONT
FOG LAMP REMOVAL AND INSTALLATION
REAR
FOG LAMP REMOVAL AND INSTALLATION
FOG
LAMP SWITCH REMOVAL AND INSTALLATIONINSPECTIONSIDE TURN-SIGNAL
LAMPHAZARD WARNING LAMP
SWITCH
SPECIAL
TOOL(S)TROUBLESHOOTING
CHECK
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES<NOT USING SWS MONITOR>SYMPTOM
PROCEDURES<USING SWS MONITOR>
HAZARD
WARNING LAMP SWITCH REMOVAL AND
INSTALLATIONINSPECTIONREAR COMBINATION
LAMP
SPECIAL
TOOL(S)TROUBLESHOOTING
CHECK
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES<NOT USING SWS MONITOR>SYMPTOM
PROCEDURES<USING SWS MONITOR>
REAR
COMBINATION LAMP REMOVAL AND
INSTALLATIONHIGH-MOUNTED STOP
LAMPLICENCE PLATE LAMPINTERIOR LAMP
SPECIAL
TOOL(S)TROUBLESHOOTING
CHECK
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES<NOT USING SWS MONITOR> INTERIOR
LAMP DOES NOT ILLUMINATE FRONT
ROOM LAMP DOES NOT ILLUMINATE
NORMALLY. REAR
ROOM LAMP DOES NOT ILLUMINATE
NORMALLY. LUGGAGE
COMPARTMENT LAMP DOES NOT ILLUMINATE
NORMALLY. DOOR
LAMP DOES NOT ILLUMINATE
NORMALLY. THE
ROOM LAMP AUTO-CUT FUNCTION DOES NOT OPERATE
CORRECTLY<VEHICLES WITH KEYLESS ENTRY
SYSTEM> THE
FOOT LAMP DOES NOT ILLUMINATE
NORMALLY.SYMPTOM
PROCEDURES<USING SWS MONITOR> INTERIOR
LAMP DOES NOT ILLUMINATE FRONT
ROOM LAMP DOES NOT ILLUMINATE
NORMALLY.<VEHICLES WITH KEYLESS ENTRY
SYSTEM> FRONT
ROOM LAMP DOES NOT ILLUMINATE
NORMALLY.<VEHICLES WITHOUT KEYLESS ENTRY
SYSTEM> REAR
ROOM LAMP DOES NOT ILLUMINATE
NORMALLY.<VEHICLES WITH KEYLESS ENTRY
SYSTEM> REAR
ROOM LAMP DOES NOT ILLUMINATE
NORMALLY.<VEHICLES WITHOUT KEYLESS ENTRY
SYSTEM> LUGGAGE
COMPARTMENT LAMP DOES NOT ILLUMINATE
NORMALLY.<VEHICLES WITH KEYLESS ENTRY
SYSTEM> LUGGAGE
COMPARTMENT LAMP DOES NOT ILLUMINATE
NORMALLY.<VEHICLES WITHOUT KEYLESS ENTRY
SYSTEM> THE
ROOM LAMP AUTO-CUT FUNCTION DOES NOT OPERATE
CORRECTLY<VEHICLES WITH KEYLESS ENTRY
SYSTEM> THE
FOOT LAMP DOES NOT ILLUMINATE
NORMALLY.<VEHICLES WITH KEYLESS ENTRY
SYSTEM> THE
FOOT LAMP DOES NOT ILLUMINATE
NORMALLY.<VEHICLES WITHOUT KEYLESS ENTRY
SYSTEM>ON-VEHICLE
SERVICE
INTERIOR
LAMP REMOVAL AND INSTALLATIONINSPECTIONCEILING LAMPFOOT LAMPAPPROACH LAMP
SPECIAL
TOOL(S)TROUBLESHOOTING
CHECK
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES<NOT USING SWS MONITOR>SYMPTOM
PROCEDURES<USING SWS MONITOR>HORNACCESSORY SOCKETCIGARETTE LIGHTERCLOCKCOLUMN SWITCHREVERSING
SENSOR (CORNER SENSOR AND BACK SENSOR)
SPECIAL
TOOL(S)TROUBLESHOOTINGSYMPTOM
PROCEDURES THE
REVERSING SENSOR SYSTEM DOES NOT
OPERATE. SYSTEM
CANNOT BE ACTIVATED OR DEACTIVATED EVEN IF
CORNER SENSOR SWITCH IS PRESSED. THE
REVERSING SENSOR OFF INDICATOR LAMP DOES NOT
ILLUMINATE. EITHER
OF REVERSING SENSOR (CORNER SENSOR AND BACK
SENSOR) DOES NOT DETECT THE
OBSTACLE. OBSTACLE
IS NOT DETECTED EVEN WHEN THE SELECTOR LEVER IS
SHIFTED TO "R"(REVERSE)
POSITION THE
REVERSING SENSOR OFF INDICATOR KEEPS
FLASHING
CHECK AT ECU
TERMINAL
REVERSING
SENSOR (CORNER SENSOR AND BACKSENSOR) REMOVAL AND
INSTALLATION
INSPECTIONRADIO WITH TAPE
PLAYER OR CD PLAYER
SPECIAL
TOOL(S)TROUBLESHOOTINGSYMPTOM
PROCEDURES WHEN
POWER SWITCH IS TURNED "ON," NO POWER
IS AVAILABLE<WITH TAPE
PLAYER> WHEN
POWER SWITCH IS TURNED "ON," NO POWER
IS AVAILABLE<WITH CD
PLAYER> NO
SOUND.<WITH AMPLIFIER> NO
SOUND FROM ONE SPEAKER.<WITH TAPE
PLAYER> NO
SOUND FROM ONE SPEAKER.<WITH CD PLAYER
WITHOUT AUDIO AMPLIFIER> NO
SOUND FROM ONE SPEAKER.<WITH AUDIO
AMPLIFIER> NOISE
APPEARS AT CERTAIN PLACES WHEN TRAVELING
(AM). NOISE
APPEARS AT CERTAIN PLACES WHEN TRAVELING
(FM). MIXED
WITH NOISE, ONLY AT NIGHT (AM) BROADCASTS
CAN BE HEARD BUT BOTH AM AND FM ARE
NOISY. THERE
IS MORE NOISE ON EITHER AM OR FM. THERE
IS NOISE WHEN STARTING THE
ENGINE. SOME
NOISE APPEARS WHEN THERE IS VIBRATION OR SHOCKS
DURING TRAVELING NOISE
SOMETIMES APPEARS ON FM DURING
TRAVELING. EVER-PRESENT
NOISE THERE
IS NOISE BUT NO RECEPTION FOR BOTH AM AND
FM POOR
RECEPTION. DISTORTION
ON AM OR ON BOTH AM AND FM. DISTORTION ON FM
ONLY. USING
THE AUTO SELECT FUNCTION, TOO FEW AUTOMATIC
STATIONS ARE SELECTED PRESET
STATIONS ARE ERASED. CD CANNOT BE
INSERTED. A CD IS
NOT PLAYED AFTER LOADED. CD
SOUND SKIPS. SOUND
QUALITY IS POOR, OR SOUND IS WEAK CD CANNOT BE
EJECTED.
RADIO
WITH CD PLAYER REMOVAL AND
INSTALLATIONSTEERING
WHEEL AUDIO REMOTE CONTROL SWITCHTROUBLESHOOTINGSYMPTOM
PROCEDURES STEERING
WHEEL AUDIO REMOTE CONTROL SWITCH DOES NOT
FUNCTION. STEERING
WHEEL AUDIO REMOTE CONTROL SWITCH ILLUMINATION
DOES NOT COME ON.
REMOTE
CONTROLLED AUDIO SWITCH REMOVAL AND
INSTALLATION
REMOTE
CONTROLLED AUDIO SWITCH INSPECTIONSPEAKERAMPLIFIERANTENNACENTRE DISPLAYTROUBLESHOOTINGDIAGNOSTIC
TROUBLE CODE PROCEDURES U1073 BUS
OFF CODE
NO.U1100 COMMUNICATION TIME-OUT BETWEEN
ENGINE-ECU AND CAN U1108
TIME-OUT DURING CAN COMMUNICATION WITH
COMBINATON METER U1109
TIME-OUT DURING CAN COMMUNICATION WITH
ETACS-ECU U1120
INFORMATION ON FAILURES IN ENGINE CONTROL SYSTEM
VIA CAN COMMUNICATION U1128
INFORMATION ON FAILURES IN COMBINATION METER VIA
CAN COMMUNICATION
CHECK
CHART FOR TROUBLE SYMPTOMSINSPECTION
PROCEDURE FOR TROUBLE SYMPTOMS Communicate
with the M.U.T.-III is
impossible. Check
the multi-centre display power supply
circuit. Clock
Display is not Normal. "-"
is Displayed on the Driving Information Display
or the Display is not Normal. "-"
is displayed on the ambient temperature
display. The
Radio and CD Player Information cannot be
Displayed or the Display is not
Normal. THE
COMPASS DOES NOT INDICATE
NORMALLY.
CENTRE
DISPLAY REMOVAL AND INSTALLATIONREAR DISPLAYTROUBLESHOOTINGSYMPTOM
PROCEDURES THE
REAR DISPLAY DOES NOT SHOW ANY IMAGE AT
ALL. THE
REAR DISPLAY DVD PLAYER DOES NOT PLAY THE
INSERTED DVD VIDEO DISC. THE
REAR DISPLAY DISPLAYS THE DVD VIDEO PICTURE, BUT
THE SOUND IS NOT PLAYED. THE
REAR DISPLAY PLAYS THE DVD VIDEO SOUND, BUT THE
PICTURE IS NOT DISPLAYED. THE
PICTURE AND SOUND OF EXTERNAL INPUT ARE NOT
PLAYED. THE
REAR DISPLAY SOUND IS NOT OUTPUT FROM THE
SPEAKER. NO
SOUND IS OUTPUT FROM THE WIRELESS
HEADPHONE. THE
REAR DISPLAY DOES NOT CHANGE TO NIGHTTIME
BRIGHTNESS WHEN THE HEADLAMP IS
ILLUMINATED.
MAIN UNIT
TERMINAL VOLTAGE
REAR
DISPLAY REMOVAL AND INSTALLATIONDEFOGGERDEFOGGER SWITCHETACS
SPECIAL
TOOL(S)TROUBLESHOOTING
DIAGNOSIS
TROUBLE CODE CHARTDIAGNOSIS
TROUBLE CODE PROCEDURES CODE
No.10 BUS-OFF CODE No.12:
T/M CAN TIMEOUT CODE
No.14 METER CAN TIMEOUT/NOT
EQUIPPED CODE
No.15 DISPLAY CAN TIMEOUT/NOT
EQUIPPED
TROUBLE SYMPTOM
CHARTSYMPTOM
PROCEDURES<NOT USING SWS MONITOR> MALFUNCTION
OF ETACS-ECU POWER SUPPLY CIRCUIT COMMUNICATION
WITH THE M.U.T.-III IS NOT
POSSIBLE. LIGHT
REMINDER WARNING FUNCTION DOES NOT WORK
NORMALLY DOOR
AJAR WARNING FUNCTION DOES NOT WORK
NORMALLY TURN-SIGNAL
LIGHT OPERATION SOUNDING FUNCTION DOES NOT WORK
NORMALLY. THE
SEAT BELT REMAINDER FUCTION DOES NOT WORK
NORMALLY. IGNITION
KEY REMINDER BUZZER FUNCTION DOES NOT WORK
NORMALLY<VEHICLES FOR GCC> SPEED
ALARM BUZZER DOES NOT WORK NORMALLY.<VEHICLES
FOR GCC>SYMPTOM
PROCEDURES<USING SWS MONITOR> MALFUNCTION
OF ETACS-ECU POWER SUPPLY CIRCUIT LIGHT
REMINDER WARNING FUNCTION DOES NOT WORK
NORMALLY DOOR
AJAR WARNING FUNCTION DOES NOT WORK
NORMALLY TURN-SIGNAL
LIGHT OPERATION SOUNDING FUNCTION DOES NOT WORK
NORMALLY. THE
SEAT BELT REMAINDER FUCTION DOES NOT WORK
NORMALLY. IGNITION
KEY REMINDER BUZZER FUNCTION DOES NOT WORK
NORMALLY<VEHICLES FOR GCC> SPEED
ALARM BUZZER DOES NOT WORK NORMALLY.<VEHICLES
FOR GCC>
INPUT SIGNAL
CHARTINPUT SIGNAL
PROCEDURES THE
IGNITION SWITCH (ACC) SIGNAL IS NOT SENT TO THE
ETACS-ECU. THE
IGNITION SWITCH (IG1) SIGNAL IS NOT SENT TO THE
ETACS-ECU. THE
"R" POSITION SIGNAL IS NOT SENT TO THE
ETACS-ECU. THE
FOG LAMP SWITCH SIGNAL IS NOT SENT TO THE
ETACS-ECU. THE
DRIVER''S DOOR SWITCH SIGNAL IS NOT SENT TO THE
ETACS-ECU.<LHD> THE
DRIVER''S DOOR SWITCH SIGNAL IS NOT SENT TO THE
ETACS-ECU.<RHD> THE
TAIL LAMP SWITCH SIGNAL IS NOT SENT TO THE
ETACS-ECU. THE
WINDSHIELD MIST WIPER SWITCH SIGNAL IS NOT SENT
TO THE ETACS-ECU. THE
WINDSHIELD INTERMITTENT WIPER INTERVALS
ADJUSTING KNOB SIGNAL IS NOT SENT TO THE
ETACS-ECU. THE
POWER WINDOW MAIN SWITCH SIGNALS IS SENT TO THE
ETACS-ECU.<VEHICLES FOR SOUTH
AFRICA> THE
SUNROOF ANY SWITCH SIGNAL IS NOT SENT TO THE
ETACS-ECU. THE
KEY REMINDER SWITCH SIGNAL IS NOT SENT TO THE
ETACS-ECU. THE
HAZARD WARNING LAMP SWITCH SIGNAL IS NOT SENT TO
THE ETACS-ECU. THE
REAR FOG LAMP SWITCH SIGNAL IS NOT SENT TO THE
ETACS-ECU. THE
DOOR SWITCHES SIGNALS IS NOT SENT TO THE
ETACS-ECU.<LHD> THE
DOOR SWITCHES SIGNALS IS NOT SENT TO THE
ETACS-ECU.<RHD> THE
DRIVER''S DOOR LOCK ACTUATOR SWITCH SIGNAL IS
NOT SENT TO THE
ETACS-ECU.<LHD> THE
DRIVER''S DOOR LOCK ACTUATOR SWITCH SIGNAL IS
NOT SENT TO THE
ETACS-ECU.<RHD> THE
DOOR LOCK SWITCH (INCORPORATED IN POWER WINDOW
MAIN SWITCH AND POWER WINDOW SUB SWITCH) SIGNAL
IS NOT SENT TO THE
ETACS-ECU.<LHD> THE
DOOR LOCK SWITCH (INCORPORATED IN POWER WINDOW
MAIN SWITCH AND POWER WINDOW SUB SWITCH) SIGNAL
IS NOT SENT TO THE
ETACS-ECU.<RHD> THE
DRIVER''S SEAT BELT SWITCH SIGNAL IS NOT SENT TO
THE ETACS-ECU. THE
MIRROR RETRACTING SWITCH SIGNAL IS NOT SENT TO
THE ETACS-ECU. THE
INTERIOR LIGHT "ALL ON" OR "ALL
OFF" SWITCH SIGNAL IS NOT
RECEIVED. NONE
OF THE TRANSMITTER SWITCH SIGNALS IS SENT TO THE
ETACS-ECU. ETACS-ECU
DOES NOT RECEIVE A INTERIOR LAMP LOADED
SIGNAL
CHECK AT ECU
TERMINALON-VEHICLE
SERVICEETACS-ECU54C-SMART WIRING SYSTEM (SWS)<USING SWS MONITOR>
SPECIAL
TOOL(S)TROUBLESHOOTING
BEFORE
COMMENCING TROUBLESHOOTING
STANDARD
FLOW OF DIAGNOSIS TROUBLESHOOTING
HOW TO CONNECT
SWS MONITOR
ECU CHECK
SERVICE DATA
CHECK
PULSE CHECK
DIAGNOSIS
TROUBLE CODE CHARTDIAGNOSIS
TROUBLE CODE PROCEDURES CODE
No.01 SWS COMMUNICATION LINE/ETACS
ECU CODE No.02
COLUMN SWITCH CODE No.03 FRONT
ECU CODE
No.04 SUNROOF ECU/NOT EQUIPPED CODE
No.05 DRIVER P/W SWITCH<VEHICLES FOR SOUTH
AFRICA>
TROUBLE SYMPTOM
CHARTSYMPTOM
PROCEDURES COMMUNICATION
WITH THE COLUMN SWITCH (COLUMN-ECU) IS NOT
POSSIBLE. COMMUNICATION
WITH THE ETACS-ECU IS NOT
POSSIBLE. COMMUNICATION
WITH THE FRONT ECU IS NOT
POSSIBLE. COMMUNICATION
WITH THE SUNROOF MOTOR ASSEMBLY (SUNROOF-ECU) IS
NOT POSSIBLE. COMMUNICATION
WITH THE POWER WINDOW MAIN SWITCH (POWER WINDOW
MODULE) IS NOT POSSIBLE.<VEHICLES FOR SOUTH
AFRICA> COMMUNICATION
WITH THE SWS MONITOR IS NOT
POSSIBLE. GENERAL
INFORMATION SPECIAL
TOOL(S) TEST
EQUIPMENT SERVICE
PRECAUTIONS PRECAUTIONS
ON HOW TO REPAIR THE CAN BUS LINES EXPLANATION
ABOUT THE M.U.T.-III CAN BUS DIAGNOSTICSTROUBLESHOOTING CAN
COMMUNICATION-RELATED DIAGNOSIS CODE
TABLE GENERAL
INFORMATION SERVICE
SPECIFICATION(S) LUBRICANT(S) SPECIAL
TOOL(S)TROUBLESHOOTING
DIAGNOSIS
TROUBLESHOOTING FLOW
DIAGNOSIS
FUNCTION
CHECK
CHART FOR DIAGNOSIS CODESDIAGNOSTIC
TROUBLE CODE PROCEDURES B1001
INTERIOR TEMPERATURE SENSOR
SYSTEM B1011
AMBIENT TEMPERATURE SENSOR SYSTEM B1016
HEATER WATER TEMPERATURE SYSTEM B1021 AIR
THERMO SENSOR SYSTEM B1031
A/C PRESSURE SENSOR SYSTEM B1041
POTENTIOMETER SYSTEM FOR THE FRONT AIR MIX
DAMPER B1045
MOTOR DRIVE SYSTEM FOR THE FRONT AIR MIX
DAMPER B1051
POTENTIOMETER SYSTEM FOR REAR AIR MIX
DAMPER<Vehicles with dual automatic
A/C> B1055
MOTOR DRIVE SYSTEM FOR REAR AIR MIX
DAMPER<Vehicles with dual automatic
A/C> B1061
POTENTIOMETER SYSTEM FOR AIR OUTLET CHANGEOVER
DAMPER B1065
MOTOR DRIVE SYSTEM FOR AIR OUTLET SWITCHING
DAMPER B1093 SUN SENSOR
SYSYEM
CHECK
CHART FOR TROUBLE SYMPTOMSSYMPTOM
PROCEDURES COMMUNICATION
WITH THE M.U.T.-III IS NOT
POSSIBLE COOL AIR DOES NOT
COME BLOWER
MOTOR DOES NOT OPERATE BLOWER
AIR AMOUNT CANNOT BE CHANGED. INSIDE/OUTSIDE
AIR CHANGEOVER IS NOT POSSIBLE. THE
COMPRESSOR DOES NOT WORK<4M40
M/T> THE
COMPRESSOR DOES NOT WORK<4M40
A/T> THE
COMPRESSOR DOES NOT WORK<Except for
4M40> DEFROSTER
FUNCTION DOES NOT OPERATE. THE A/C
INDICATOR FLASHES. CONDENSER
FAN DOES NOT OPERATE.<4M40> CONDENSER
FAN DOES NOT OPERATE.<Except for
4M40> REAR
BLOWER DOES NOT WORK<Vehicles with dual
automatic A/C> AIR
VOLUME OF REAR BLOWER CANNOT BE
CHANGED THE
TEMPERATURE OF REAR AIR CONDITIONER CANNOT BE
CONTROLLED<Vehicles with dual automatic
A/C> REAR
AIR OUTLET VENT CANNOT BE CHANGED A/C-ECU
POWER SUPPLY SYSTEM THE
PTC HEATER DOES NOT WORK<Driver
side> THE
PTC HEATER DOES NOT WORK<Passenger
side> THE
PTC HEATER DOES NOT WORK<Rear floor console
side>
DATA LIST
REFERENCE TABLE
ACTUATOR
TEST REFERENCE TABLE
CHECK AT ECU
TERMINALON-VEHICLE SERVICE
COMPRESSOR
DRIVE BELT ADJUSTMENT
CHARGING
AND DISCHARGING <VEHICLES USING R-134a
REFRIGERANT>
PERFORMANCE
TEST <VEHICLES USING R-134a
REFRIGERANT>
SIMPLE
INSPECTION OF THE A/C PRESSURE SENSOR
POWER RELAY
CHECK
IDLE-UP OPERATION
CHECK
VACUUM
ACTUATOR CHECK<4M40>
IDLE-UP
SOLENOID VALVE CHECK<4M40>
CLEAN
AIR FILTER REPLACEMENT PROCEDUREHEATER CONTROL
UNITHEATER UNIT AND
BLOWER ASSEMBLY
HEATER
UNIT AND BLOWER ASSEMBLY REMOVAL AND
INSTALLATION
HEATER
UNIT DISASSEMBLY AND ASSEMBLY
INSPECTION
BLOWER
ASSEMBLY DISASSEMBLY AND ASSEMBLYMODE
SELECTION DAMPER CONTROL MOTOR, AIR MIXING DAMPER CONTROL
MOTOR, OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR,
POWER TRANSISTOR AND BLOWER MOTOR
MODE
SELECTION DAMPER CONTROL MOTOR, AIR MIXING DAMPER
CONTROL MOTOR, OUTSIDE/INSIDE AIR SELECTION DAMPER
CONTROL MOTOR, POWER TRANSISTOR AND BLOWER MOTOR
REMOVAL AND INSTALLATION
INSPECTIONSENSORSREAR A/C SWITCHREAR HEATER
UNIT<SHORT (OPTION)>
REAR
HEATER UNIT REMOVAL AND INSTALLATION<SHORT
(OPTION)>
REAR
HEATER UNIT DISASSEMBLY AND REASSEMBLY<SHORT
(OPTION)>
INSPECTIONREAR
HEATER UNIT AND REAR BLOWER ASSEMBLY<DUAL
A/C>
REAR
HEATER UNIT AND REAR BLOWER ASSEMBLY REMOVAL<DUAL
A/C>
REAR
HEATER UNIT AND REAR BLOWER ASSEMBLY AND
DISASSEMBLY<DUAL A/C>
INSPECTION
REAR
BLOWER ASSEMBLY DISASSEMBLY AND ASSEMBLY<DUAL
A/C>
INSPECTIONENGINE COOLANT
TEMPERATURE SWITCHIDLE-UP SYSTEMLEVER POSITION
SWITCHCOMPRESSOR
ASSEMBLY
COMPRESSOR
ASSEMBLY REMOVAL AND
INSTALLATION<3800>
COMPRESSOR
ASSEMBLY REMOVAL AND
INSTALLATION<3200>
COMPRESSOR
ASSEMBLY INSPECTION
COMPRESSOR
ASSEMBLY DISASSEMBLY AND ASSEMBLYCONDENSER ASSEMBLYREFRIGERANT LINE
REFRIGERANT
LINE REMOVAL AND INSTALLATION<FRONT
SIDE>
REFRIGERANT
LINE REMOVAL AND INSTALLATION<REAR
SIDE>DUCTSCOOLER BOXVENTILATORS RELAY ECU SENSOR SOLENOID AND
SOLENOID VALVE DIODE
LOCATION INSPECTION
CONNECTOR AND SPARE CONNECTOR FUSIBLE
LINK AND FUSE EARTH
CABLE EARTHOVERALL CONFIGURATION
DIAGRAM
OVERALL
CONFIGURATION DIAGRAM<Short wheelbase
(LHD)>
OVERALL
CONFIGURATION DIAGRAM<Short wheelbase
(RHD)>
OVERALL
CONFIGURATION DIAGRAM<Long wheelbase
(LHD)>
OVERALL
CONFIGURATION DIAGRAM<Long wheelbase
(RHD)>ENGINE COMPARTMENTENGINE
ENGINE<4M40
(LHD)>
ENGINE<4M40
(RHD)>
ENGINE<4M41
(LHD)>
ENGINE<4M41
(RHD)>
ENGINE<6G72
(LHD)>
ENGINE<6G72
(RHD)>
ENGINE<6G75
(LHD)>
ENGINE<6G75
(RHD)>TRANSMISSIONDASH PANELFLOOR AND ROOF
FLOOR
AND ROOF<Short wheelbase (LHD)>
FLOOR
AND ROOF<Short wheelbase (RHD)>
FLOOR
AND ROOF<Long wheelbase (LHD)>
FLOOR
AND ROOF<Long wheelbase (RHD)>DOOR
DOOR<Short
wheelbase (LHD)>
DOOR<Short
wheelbase (RHD)>
DOOR<Long
wheelbase (LHD)>
DOOR<Long
wheelbase (RHD)> BACK
DOOR J/B J/C CENTRALIZED
JUNCTION POWER
DISTRIBUTION SYSTEMSTARTING SYSTEMIGNITION SYSTEMCHARGING SYSTEMGLOW SYSTEMENGINE CONTROL
SYSTEM
ENGINE
CONTROL SYSTEM<4M40>
ENGINE
CONTROL SYSTEM<4M41-M/T>
ENGINE
CONTROL SYSTEM<4M41-A/T>
ENGINE
CONTROL SYSTEM<6G72>
ENGINE
CONTROL SYSTEM<6G75> ELC-4A/T<4M40>INVECS-II A/THEADLAMP HEADLAMP MANUAL
LEVELLING SYSTEM HEADLAMP
AUTOMATIC LEVELLING SYSTEMTAIL
LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR
BUZZER
TAIL
LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING
MONITOR BUZZER<LHD>
TAIL
LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING
MONITOR BUZZER<RHD> FRONT FOG
LAMP REAR FOG
LAMPROOM
LAMP, PERSONAL LAMP, LUGGAGE COMPARTMENT LAMP AND IGNITION
KEY CYLINDER ILLUMINATION LAMP
ROOM
LAMP, PERSONAL LAMP, LUGGAGE COMPARTMENT LAMP AND
IGNITION KEY CYLINDER ILLUMINATION
LAMP<LHD>
ROOM
LAMP, PERSONAL LAMP, LUGGAGE COMPARTMENT LAMP AND
IGNITION KEY CYLINDER ILLUMINATION
LAMP<RHD>FOOT LAMP AND CEILING
LAMPDOOR LAMP
DOOR
LAMP<LHD without keyless entry
system>
DOOR
LAMP<RHD without keyless entry
system>
DOOR
LAMP<LHD with keyless entry
system>
DOOR
LAMP<RHD with keyless entry
system>APPROACH LAMP GLOVE BOX
LAMP VANITY
MIRROR LAMPTURN-SIGNAL
LAMP AND HAZARD WARNING LAMP BACK-UP
LAMP STOP
LAMP HORNMETER AND GAUGE BRAKE
WARNING LAMP, FUEL FILTER WARNING LAMP, FUEL WARNING
LAMP AND OIL PRESSURE WARNING LAMPPOWER WINDOWS
POWER
WINDOWS<LHD>
POWER
WINDOWS<RHD (Except for South
Africa)>
POWER
WINDOWS<Vehicles for South
Africa>CENTRAL DOOR LOCKING
SYSTEM
CENTRAL
DOOR LOCKING SYSTEM<LHD without keyless entry
system>
CENTRAL
DOOR LOCKING SYSTEM<RHD without keyless entry
system>
CENTRAL
DOOR LOCKING SYSTEM<LHD with keyless entry
system>
CENTRAL
DOOR LOCKING SYSTEM<RHD with keyless entry
system> PTC
HEATERAUTOMATIC AIR
CONDITIONER
AUTOMATIC
AIR CONDITIONER<Short wheelbase
(LHD-4M40)>
AUTOMATIC
AIR CONDITIONER<Short wheelbase (LHD-4M41,
6G7)>
AUTOMATIC
AIR CONDITIONER<Short wheelbase
(RHD)>
AUTOMATIC
AIR CONDITIONER<Long wheelbase
(LHD-4M40)>
AUTOMATIC
AIR CONDITIONER<Long wheelbase (LHD-4M41,
6G7)>
AUTOMATIC
AIR CONDITIONER<Long wheelbase
(RHD-4M40)>
AUTOMATIC
AIR CONDITIONER<Long wheelbase (RHD-4M41,
6G7)> WINDSHIELD WIPER AND
WASHERREAR WIPER AND
WASHER HEADLAMP
WASHER ELECTRIC
RETRACTABLE REMOTE CONTROLLED MIRRORREAR WINDOW
DEFOGGER HEATED DOOR
MIRROR AUTOMATIC
ANTI-DAZZLING MIRRORSPARE CONNECTOR (FOR
AUDIO)
SPARE
CONNECTOR (FOR AUDIO)<LHD (Vehicles without audio
control panel)>
SPARE
CONNECTOR (FOR AUDIO)<RHD (Vehicles without audio
control panel)>
SPARE
CONNECTOR (FOR AUDIO)<LHD (Vehicles with audio
control panel)>
SPARE
CONNECTOR (FOR AUDIO)<RHD (Vehicles with audio
control panel)>AUDIO SYSTEM
AUDIO
SYSTEM<LHD (Radio and tape
player)>
AUDIO
SYSTEM<RHD (Radio and tape
player)>
AUDIO
SYSTEM<LHD (Radio and CD player or CD
changer)>
AUDIO
SYSTEM<RHD (Radio and CD player or CD
changer)>REAR SEAT
ENTERTAINMENT SYSTEMCENTRE DISPLAY CLOCK ACCESSORY
SOCKET CIGARETTE
LIGHTER SRSHBB, EBD AND ABSHBB, EBD, ABS AND
ASTCSUPER SELECT 4WD II
SYSTEM REAR DIFFERENTIAL
LOCK SYSTEMAUTO-CRUISE CONTROL
SYSTEMSUNROOFPOWER SEAT HEATED
SEATIMMOBILIZER SYSTEM SEAT
BELT WARNING BUZZERDOOR AJAR WARNING
BUZZERFORGOTTEN KEY
PREVENTION FUNCTION SPEED
ALARM BUZZER<Vehicles for GCC> REVERSING SENSOR
SYSTEM CAN FUEL LINE
HEATER SPARE CONNECTOR
(FOR ACCESSORY)